Senior Design Engineer, DFM DFA

WHAT YOULL DO

As a Mechanical Design Engineer focused on DFM/DFA you will sit at the critical intersection of product design and production reality. You will be directly responsible for designing robust mission-ready and highly manufacturable hardware across Andurils portfolio of autonomous air land and maritime systems. You will own components and assemblies from concept through prototype fabrication and high-rate production ensuring our hardware can be rapidly built scaled and deployed at the speed of mission need.

Key Responsibilities:

• Design for Scale: Apply rigorous DFM and DFA principles across all phases of product development to maximize production throughput reliability and cost-efficiency.
• Multi-Discipline Mechanical Design: Design parts and complex assemblies leveraging a wide range of manufacturing processes:
  • Welded structures (MIG TIG FCAW and automated processes)
  • Precision 3-axis and 5-axis CNC machining
  • Injection-molded plastics and tooling considerations
  • Advanced composite manufacturing (layup molding and secondary operations)
  • Structural bonding encapsulation and adhesive joining
• Drawing Definition & GD&T: Author check and release fully defined engineering drawing packages in strict accordance with ASME Y14.5 standards.
• Production Enablement: Develop detailed visual work instructions process sheets and assembly documentation that enable seamless execution on the production floor.
• Engineering Analysis: Perform comprehensive 1D/3D tolerance stack-up analyses design reviews and DFMEAs to de-risk manufacturing and assembly bottlenecks early.
• Floor Collaboration: Work shoulder-to-shoulder with Manufacturing Tooling Quality and Supply Chain teams to troubleshoot issues implement rapid design iterations and streamline production.
• Mentorship & Technical Leadership: Mentor junior hardware engineers in drawing standards GD&T application and practical manufacturing best practices.

REQUIRED QUALIFICATIONS

• Bachelors degree in Mechanical Engineering Manufacturing Engineering Aerospace Engineering or a related field.
• 7 years of hands-on mechanical design experience with a deep proven focus on Design for Manufacturing (DFM) and Design for Assembly (DFA).
• High proficiency with modern 3D CAD software (SolidWorks NX Creo) and associated PDM/PLM systems.
• Expert-level understanding and practical application of ASME Y14.5 (GD&T) for engineering drawings and tolerance stack-ups.
• Deep domain experience designing for at least three of the following:
  • Complex weldments and welded joint architecture
  • Precision machining and sheet metal
  • Tooling and part design for injection molding
  • Composite structures and manufacturing techniques
  • Structural bonding and adhesive joining
• Experience creating clear step-by-step manufacturing documentation process specifications and assembly instructions.
• Must be eligible to obtain / maintain US Security Clearance.

US Salary Range

$146000 - $194000 USD

The salary range for this role is an estimate based on a wide range of compensation factors inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience education and/or training critical skills and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Andurils total compensation package. Additionally Anduril offers top-tier benefits for full-time employees including:

Benefits

At Anduril we invest in our people. Our comprehensive competitive benefits package (available at little to no cost to employees) ensures youre supported in health recovery and whatever comes next. For more information Explore Our Benefits.

Protecting Yourself from Recruitment Scams

Anduril is committed to maintaining the integrity of our Talent acquisition process and the security of our candidates. Weve observed a rise in sophisticated phishing and fraudulent schemes where individuals impersonate Anduril representatives luring job seekers with false interviews or job offers. These scammers often attempt to extract payment or sensitive personal information.

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• No Financial Requests: Anduril will never solicit payment or demand personal financial details (such as banking information credit card numbers or social security numbers) at any stage of our hiring process. Our legitimate recruitment is entirely free for candidates.

• Please always verify communications:
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• Exercise Caution with Unsolicited Outreach: If you receive any communication that appears suspicious contains grammatical errors or makes unusual requests do not engage. Always confirm the senders email domain is @ before providing any personal information or clicking on links.

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Required Experience:

Senior IC