Controls Engineer

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Controls Engineer Bellmawr, New Jersey
Job Ref: 41206


NEW OPENING WITH A MANUFACTURING PLANT IN BELLMAWR NJ. THEY ARE LOOKING FOR A STRONG CONTROLS ENGINEER OUT OF A FAST-PACED MANUFACTURING ENVIRONMENT. IDEALLY FOODS OR BEVERAGE.


PAY IS $80K-$100K SALARY


SHIFT: DAY SHIFT AVERAGE 50 HOUR WORK WEEK


Principle Accountabilities:


• Analyze current manufacturing processes to identify inefficiencies and recommend automation opportunities.


• Perform regular maintenance, troubleshooting, and upgrades on automated equipment to minimize downtime.


• Conduct system testing and validation to ensure reliability, accuracy, and safety.


• Collaborate with cross-functional teams, including design, production, and quality assurance, to ensure automation aligns with business goals.


• Stay updated on emerging technologies, trends, and best practices in manufacturing automation.


• Ensure compliance with industry standards, safety regulations, and company policies.


• Troubleshooting & Maintenance


o Diagnose and resolve complex electrical and PLC control issues on production equipment including servo motion and SIL3 safety systems.


o Provide mechanical troubleshooting support when required to minimize downtime.


o Utilize electrical schematics to aid in circuit tracing and diagnostics.


• Programming & Controls


o Write, modify, and optimize PLC programs for maximum equipment performance and safety.


o Develop new PLC programs from scratch for new machinery or system integrations.


o Manage PLC program version control and maintain secure access for 50+ users.


o Create and modify electrical schematics for new and existing systems.


• Upgrades & Projects


o Plan and execute controls-related projects, including upgrades to existing systems and integration of new equipment.


o Develop and maintain project cost estimates and budgets


o Review and approve controls designs for new equipment installations to ensure compliance with facility standards.


o Lead or support PLC and controls upgrades primarily using Rockwell Automation products.


• Software & Licensing


o Manage and maintain Rockwell Automation software licenses to ensure access to all hardware and firmware versions in the facility.


• Collaboration & Communication


o Work closely with operations and production teams to understand needs, communicate solutions, and provide training as needed.


o Partner with maintenance and engineering teams on equipment improvement initiatives.


o Develop and document Standard Operating Procedures (SOPs) for automated systems and processes.

Knowledge/Skills:


• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field. An Associate's degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.


• Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.


• 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.


• Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.


• Proficiency in programming and configuring PLCs, robotic systems, and industrial control systems.


• Strong expertise with Rockwell Automation/Allen-Bradley PLCs, HMIs, and related software.


• Hands-on experience with electrical troubleshooting and mechanical systems including pneumatics and motorized equipment.


• Experience with AutoCAD Electrical JIC/NFPA drawings.


• Proficient in project planning and execution of electrical/controls upgrades.


• Strong organizational skills to manage program version control and user access control systems.


• Comprehensive understanding of machine guarding techniques and functional safety (SIL/PL)


• Excellent communication and interpersonal skills for collaboration with production staff and leadership.


• Strong knowledge of manufacturing processes and workflows.


• Problem-solving skills and the ability to troubleshoot automation-related issues.


• Excellent communication skills and ability to work collaboratively across teams.


• Experience in Food Manufacturing environment preferred.

Behavioral Competencies:


• Builds Trust - Interacts with others in a way that gives them confidence in one's intentions and those of the organization.


• Initiates Action - Takes prompt action to accomplish objectives; takes action to achieve goals beyond what is required; is proactive.


• Adaptability - Maintains effectiveness when experiencing major changes in work tasks or the work environment; adjusts effectively to work within new work structures, processes, requirements or cultures.


• Build Partnerships - Identifies opportunities and takes action to build strategic relationships between one's area and other areas, teams, departments, units, or organizations to help achieve business goal.


• Strategic Decision Making - Obtains information and identifies key issues and relationships relevant to achieving a long range goal or visions; commits to a course of action to accomplish a long-range goal or vision after developing


• Contributes to Team Success - Actively participates as a member of a team to move the team toward the completion of goals.

Education:


• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related technical field.


• An Associate's degree in Industrial Controls, Automation Technology, or similar may be accepted with significant relevant experience.


• Professional certifications such as Rockwell Automation Certified Programmer, ISA Certified Automation Professional (CAP), or equivalent are a strong plus.

Experience:


• 5+ years of experience in industrial automation, preferably in food manufacturing or a high-speed packaging environment.


• Engineering Technology (ET) and Electronics Engineering Technology (EET) experience strongly preferred.


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