Senior Process Integration Engineer - Solar Center of Excellence
Blue Origin
Application close date: Applications will be accepted on an ongoing basis until the requisition is closed. At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! This role is part of Advanced Concepts and Enterprise Engineering (ACE), supporting Blue Origin’s mission of millions of people living and working in space for the benefit of Earth. The team fosters innovation and drives engineering workflows of the future, shared solutions and standards, simplicity and lower costs, and manufacturable design. As part of a hardworking team of specialists, technicians, and engineers, you will own the process and automation engineering work that turns the Solar Center of Excellence's (SCOE) SPM production line from installed equipment into a stable, controlled, MES-integrated manufacturing process. You will work hands-on through equipment commissioning, PLC/MES integration, and SOP development, and carry that same ownership forward into sustaining engineering and process improvement once the line is operational. This role sits between the NPI Systems Engineer, who owns the value stream as a system, and the process and GSE engineers who each own an individual equipment area – you are the connective tissue that gets the line running, instrumented, and continuously improving, and the person who carries it from commissioning into steady-state production. Responsibilities include but are not limited to:
- Support the NPI Systems Engineer in execution activities during the SPM line's design, delivery, and commissioning – translating system-level requirements (capacity, takt, capability targets) into implementable equipment configurations and process parameters.
- Develop and own Standard Operating Procedures (SOPs) and work instructions for the SPM line, from cell intake through PVA build, as equipment arrives and processes are proven out.
- Serve as the process engineering counterpart to the Manufacturing Execution System (MES) buildout: use PLC/controls experience to stay embedded in implementation activities and ensure solar high-rate production requirements – yield tracking, traceability, in-process test data, equipment interlocks – are captured and addressed before the line goes live.
- Once equipment begins arriving and running, own or support process improvement efforts: root-cause yield loss and equipment/process technical issues on the floor, and feed proven changes back into SOPs and control plans.
- Partner directly with equipment vendors and Manufacturing Engineers during on-site commissioning to validate process capability against the line's rate targets, informed by SCOE's first-pass yield targets.
- Transition from implementation support toward full sustaining and process-improvement ownership as the low-rate production line moves from commissioning to operational status and on toward full-rate production.
- Flag production-consequence issues early enough to influence equipment and process specs still in development, working alongside the NPI Systems Engineer and process/GSE engineers.
- Bachelor's degree in Manufacturing, Industrial, Mechanical, Electrical Engineering, or a related technical discipline.
- 7+ years of experience in process engineering, manufacturing engineering, or automation/controls engineering in a high-volume production environment.
- Hands-on experience with PLC programming/integration and interfacing production equipment with a Manufacturing Execution System (MES).
- Demonstrated experience developing SOPs, work instructions, or control plans for equipment and processes in active production.
- Experience diagnosing and resolving production equipment or process issues on the production floor, not only in a design or lab setting.
- Experience commissioning internal and vendor-supplied production equipment, including working directly with equipment vendors on-site (including internationally sourced equipment).
- Familiarity with MES architecture or implementation for a production line – data schema, equipment interlocks, traceability.
- Experience carrying a line from NPI/commissioning into sustaining engineering ownership.
- SPC and process capability analysis, gauge R&R, PFMEA, and control plans.
- Spacecraft solar arrays, photovoltaics, deployment mechanisms, or comparable high-reliability precision assembly – not required, a plus if present.
- Familiarity with AS9100, ISO 9001, or other production quality systems.
- Relocation provided
- Travel expected (up to 25% peak, 10% average)
- Interviews will include a technical assessment.
- Required for all positions: Blue’s Standard Background Check
- Required for Certain Job Profiles: Defense Biometric Identification System (DBIDS) background check if at any time the role requires one to be on a military installation
- Required for Certain Job Profiles: Drivers who operate Commercial Motor Vehicles with a Gross Vehicle Weight (GVW), Gross Vehicle Weight Rating (GVWR) or combination of power unit and trailer that meets or exceeds 10,001 lbs. and/or transports placardable amounts of hazardous materials by ground in any vehicle on a public road while in commerce, may be subject to additional Federal Motor Carrier Safety Regulations including: Driver Qualification Files, Medical Certification (obtained before onboarding), Road Test, Hours of Service, Drug and Alcohol Testing, vehicle inspection requirements, CDL requirements (if applicable) and hazardous materials transportation/shipping training.
- Required for certain Job Profiles: Ability to obtain and maintain Merchant Mariner Credential, which includes pre-employment and random drug testing as well as DOT physical
- Benefits include: Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long-term disability, 401(k) with a company match of up to 5%, and an Education Support Program.
- Stock Options for all regular employees (working at least 20 hours/week)
- Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company-paid holidays.
- Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation. Please check with your recruiter for more details.
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