Maintenance Manager

Direct, plan, and coordinate all maintenance activities to support safe and efficient foundry operations. Ensure maximum uptime and reliability of critical foundry equipment including melting furnaces, molding lines, core machines, sand systems, shakeout equipment, conveyors, grinders, dust collection systems, and material handling equipment. Develop and execute predictive, preventive, and corrective maintenance programs to improve equipment reliability and reduce unplanned downtime. Partner with Production, Engineering, Quality, and Safety teams to identify and eliminate chronic equipment issues impacting productivity and quality. Lead root cause analysis investigations for major equipment failures and implement corrective actions. Manage maintenance support for plant shutdowns, outages, capital projects, equipment installations, and commissioning activities. Oversee contractor activities to ensure compliance with company safety standards and project requirements. Monitor and improve maintenance KPIs including downtime, MTBF (Mean Time Between Failures), PM completion rates, maintenance costs, and equipment availability. Ensure compliance with environmental, safety, and regulatory requirements related to foundry operations. Develop and maintain spare parts strategies for critical foundry equipment to minimize production interruptions. Support continuous improvement initiatives including Lean Manufacturing, TPM (Total Productive Maintenance), and reliability-centered maintenance practices. Train, coach, and develop maintenance supervisors and technicians to enhance technical capabilities and leadership skills. Support energy management initiatives related to compressed air, natural gas, electrical systems, melting operations, and utility consumption. Additional Knowledge, Skill, and Ability Requirement Strong knowledge of foundry processes including melting, molding, core making, pouring, shakeout, finishing, and material handling systems Working knowledge of electrical, hydraulic, pneumatic, mechanical, and PLC-controlled manufacturing equipment Experience troubleshooting induction furnaces, dust collection systems, air compressors, cooling systems, conveyors, robotics, and automated production equipment Knowledge of predictive maintenance technologies including vibration analysis, thermography, oil analysis, and condition monitoring Understanding of OSHA requirements, lockout/tagout procedures, machine guarding, and industrial safety practices Experience with CMMS systems and maintenance planning software Ability to analyze maintenance data and develop strategies to improve equipment performance and reliability Additional Education and Experience Requirements Experience in a foundry, metal casting, heavy manufacturing, steel, aluminum, iron, or similar industrial environment strongly preferred Minimum 5-8 years of progressive maintenance leadership experience in a manufacturing or foundry setting Demonstrated experience managing maintenance budgets, capital projects, and reliability improvement initiatives. Experience supervising multi-craft maintenance teams including electricians, millwrights, mechanics, and controls technician. Experience with automated manufacturing systems, robotics, PLCs, and industrial controls preferred. #J-18808-Ljbffr