Manufacturing Process Engineer
Dana Incorporated
Dana is a global leader in the supply of highly engineered driveline, sealing, and thermal-management technologies that improve the efficiency and performance of vehicles with both conventional and alternative-energy powertrains. Serving two primary markets - passenger vehicle and commercial truck equipment - Dana provides the world's original-equipment manufacturers and the aftermarket with local product and service support through a network of nearly 100 engineering, manufacturing, and distribution facilities. Job Purpose We are looking for a hands-on, results-driven Process Engineer to support and enhance our manufacturing operations. In this role, you will drive process improvements, support production, implement new technologies, and lead continuous improvement initiatives in a fast-paced Tier 1 automotive environment. This position plays a critical role in ensuring safety, quality, delivery, and cost objectives are achieved. Job Duties and Responsibilities
- Support daily manufacturing operations by troubleshooting issues and implementing sustainable process improvements.
- Lead and participate in continuous improvement initiatives, including Kaizen events, cost reduction activities, and plant strategic projects.
- Develop, optimize, and document manufacturing processes to improve safety, quality, and efficiency.
- Create and maintain key engineering documentation, including Process Flow Diagrams, PFMEAs, Standard Work, and Work Instructions.
- Implement and improve machining, assembly, and automation processes using data-driven analysis.
- Support new equipment launches, including specification, procurement, installation, and validation.
- Collaborate cross-functionally with production, maintenance, quality, and leadership teams to resolve issues and improve performance.
- Analyze and disposition non-conforming materials, vendor deviations, and process variations.
- Utilize problem-solving methodologies (8D, 5 Whys, root cause analysis) to address internal and customer-related concerns.
- Apply Lean manufacturing principles to eliminate waste, improve flow, and optimize plant layout.
- Ensure processes meet safety, ergonomics, and environmental requirements.
- Bachelor's degree in Engineering or related technical field (or equivalent experience).
- 3-5 years of hands-on experience or a combination of education and experience in a manufacturing environment (automotive preferred).
- Proven ability to support production and implement process improvements.
- Experience in introducing new technologies, automation, or process changes into production.
- Tier 1 automotive supplier experience.
- Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.
- Experience supporting equipment launches and capital projects.
- Familiarity with Industry 4.0 tools (data collection, process monitoring, automation systems).
- Strong problem-solving skills using structured methodologies (8D, 5 Whys, RCA).
- Ability to perform statistical analysis and interpret process data.
- Working knowledge of AutoCAD or similar design software.
- Ability to read and interpret blueprints and GD&T.
- Understanding of machining, assembly processes, and manufacturing systems.
- Commitment to maintaining a safe working environment
- Flexibility to support off-shift or weekend activities as needed
- Ability to work on the plant floor for extended periods
- Value Others
- Inspire Innovation
- Grow Responsibly
- Win Together
Vacancy posted 2 days ago
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