Powertrain Manufacturing Test Engineer
$126.7k - $158.4kArcher
Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise. Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members. About the role: At Archer, we’re scaling production of our High Voltage Electric Propulsion System — the heart of our eVTOL aircraft, which includes the High Voltage Battery, Electric Motor and Propeller assemblies and represents one of the most technically demanding, highly automated manufacturing systems in our factory. What you'll do: * Lead End-of-Line (EOL) and in-process test development for High Voltage batteries and electric motors, covering performance, safety, and system integration * Design and deploy manufacturing test strategies including hipot, insulation resistance, winding verification, electromagnetic performance, and ESS * Specify, validate, and commission production test equipment, including installation, FAT, and production readiness * Program, maintain, and optimize automated test equipment (ATE), test sequences, pass/fail logic, and data collection systems * Partner with Manufacturing, Design, Quality, and Test teams to integrate test stations into production lines and improve throughput, yield, and quality * Analyze production test data to identify trends, drive root cause, and implement corrective actions * Support FAI, production qualification, and manufacturing process changes for new battery and motor builds * Troubleshoot test equipment and production issues directly on the factory floor * Develop and maintain test procedures, work instructions, and HV safety documentation
- Own calibration, maintenance, and validation of manufacturing test equipment
- Contribute to PFMEA and in-process quality control strategy
(MES)
* Experience bringing production test equipment from prototype through mass production * Strong troubleshooting skills across test equipment, product, and process issues- Comfortable working on the production floor with technicians and operators
- Ability to create, validate, and sustain manufacturing test procedures and
- Direct experience in battery module/pack and/or electric motor manufacturing
- Familiarity with battery and motor production processes (welding, winding,
- Experience with BMS or motor controller programming and EOL configuration
- Knowledge of industrial communications (CAN, Ethernet/IP, Modbus) and
- Experience with dynamometer testing, power electronics, or motor control
- Exposure to aerospace manufacturing, AS9100, or eVTOL programs
- Experience with lean manufacturing and production ramp-ups
- Ability to support multiple shifts during critical production phases
PRESENT TIME.
ARCHER IS PROUD TO BE AN EQUAL OPPORTUNITY EMPLOYER COMMITTED TO DIVERSITY AND INCLUSIVITY IN THE WORKPLACE. ALL ASPECTS OF EMPLOYMENT ARE DECIDED ON THE BASIS OF MERIT, QUALIFICATIONS, AND BUSINESS NEEDS. WE DO NOT DISCRIMINATE BASED UPON RACE, COLOR, RELIGION, SEX, SEXUAL ORIENTATION, AGE, NATIONAL ORIGIN, DISABILITY STATUS, PROTECTED VETERAN STATUS, GENDER IDENTITY OR ANY OTHER CHARACTERISTICPROTECTED BY FEDERAL, STATE OR LOCAL LAWS.
ARCHER AVIATION DOES NOT ENGAGE WITH EXTERNAL RECRUITING AGENCIES/INDIVIDUAL RECRUITERS WITH WHOM IT DOES NOT HAVE A PRIOR WRITTEN AGREEMENT. ARCHER RESERVES THE RIGHT TO MAKE USE OF ANY UNSOLICITED RESUMES THAT IT RECEIVES AND BEARS NO RESPONSIBILITY FOR PAYMENT OF ANY FEES ASSERTED FROM THE USE OF UNSOLICITED RESUMES. IF YOU ARE A RECRUITING AGENCY OR INDIVIDUAL RECRUITER WISHING TO DO BUSINESS WITH ARCHER, PLEASE REACH OUT TO View email address on click.appcast.io [View email address on click.appcast.io]. ALL EMPLOYMENT PROCESSES ARE MANAGED BY THE ARCHER PEOPLE TEAM.$126.7k - $158.4k
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