Manufacturing Engineer, Sr.

Worker TypeRegularJob DescriptionSummaryThe Sr. Manufacturing Engineer designs and operates the manufacturing systems for AeroVironment's Unmanned Air Vehicles. In this role, the Manufacturing Engineer chooses the best technologies and processes for manufacturing, planning and designing the factory as well as managing the maintenance & continuous improvement of the manufacturing process. One has extensive knowledge in manufacturing production processes, specifically creating and monitoring automated systems and new technology development. One defines, maintains, and supports manufacturing processes utilized in the manufacture of Small Unmanned Air Vehicles.Position ResponsibilitiesCreates and manages equipment specifications, equipment documentation for development, qualification and support of assembly and test equipment for productionImplements Lean Manufacturing principles and applies Six Sigma methodology to achieve continuous improvement in productivity, quality, and lead timeGenerates Value Stream Maps to reduce cycle time, waste, variation, and low production yieldsCreates Manufacturing Strategies and capacity models for new and current products, including estimation and maintenance of capital requisitionsGenerates new and reviews existing work instructions, assembly procedures and supporting documentation controlling the manufacturing processCost estimating of new tooling and fixtures required to support production floor. Leads Make/Buy analysis on assemblies with cross-functional teamPerforms Design for Manufacturing, cost, and reliability analysis on new products with the design engineering teamWorks with suppliers and contract manufacturers to ensure receipt of conforming parts and assembliesDetermines methods and procedures on new assignments and may coordinate the activities of other personnel (Team Lead)Other duties as assignedBasic Qualifications (Required Skills & Experience)​Bachelor's degree in Mechanical, Electrical or similar field is required or equivalent combination of education, training, and experienceMinimum of 8 - 12 years of experience in Manufacturing, Mechanical, Electrical, Test Engineering or similar field in Aerospace, Automotive, or Commercial industriesExperienced in Lean Manufacturing and Six Sigma Methodology is requiredExperienced with electro-mechanical manufacturing, drawings, procedures and Bill of Materials is requiredExperienced using Microsoft Office (Word, Excel, Outlook, Power Point, Access, Project), MiniTab, Oracle, Agile, and CAD programs (SolidWorks is preferred)Occasional travel to supplier sites (up to 30%)Other Qualifications & Desired Competencies​Advanced degree is preferredSpecific experience with sheet metal fabrication, plastics, composite layups, printed circuit board assembly, mechanical assembly, calibration and testing processes is desiredOrganization/planning, communication (oral and written), time management, conflict management, ability to manage stress, deadlines and work independentlyMaster problem solver familiar with root cause analysis techniquesAble to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of dutiesDisplays strong initiative and drive to accomplish goals and meet company objectivesTakes ownership and responsibility for current and past work productsIs committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the companyDemonstrates effective time management, analytical, interpersonal and communication skillsExcels at teamwork, collaboration and putting the success of the team above one's own interestsPhysical Demands​Ability to work in an office and manufacturing environment (Constant)Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)Clearance LevelNo ClearanceThe salary range for this role is:$122,500 - $187,000AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.ITAR Requirement:This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements. Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: .We also encourage you to review our company website at to learn more about us.Principals only need apply. NO agencies please.About AV:AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.ITARU.S. Citizenship requiredSummaryLocation: Petaluma, CAType: Full time