Sheet Metal Programmer

CNC Sheet Metal Programmer

Symbiotic Services is seeking a detail-oriented CNC Sheet Metal Programmer with experience in Amada CAD/CAM programming and nesting software for a manufacturing client. The ideal candidate will be responsible for converting engineering drawings, take-off sheets, and CAD files into fabrication-ready programs for CNC laser cutting, punch/laser combination machines, and CNC press brakes. This role requires expertise in tooling selection, nesting optimization, bend sequencing, and manufacturing processes to ensure accuracy, maximize material utilization, and support efficient production operations.

Key Responsibilities:

• Convert mechanical blueprints, engineering drawings, take-off sheets, and CAD/DXF files into CNC fabrication programs.
• Develop and maintain cutting programs, nesting layouts, and bend sequences using Amada 4iE, AP100, or equivalent CAD/CAM software.
• Select appropriate laser configurations, punch tooling, and press brake punches and dies based on material specifications.
• Calculate and input accurate dimensions, bend allowances, radii, and material thicknesses.
• Optimize sheet metal nesting to maximize material utilization and minimize scrap.
• Verify material specifications, including galvanized steel, galvanneal, stainless steel, and aluminum.
• Simulate CNC programs to identify collisions, tooling interference, and potential production issues.
• Troubleshoot programming errors and support first-piece inspections.
• Collaborate with Engineering, Production Planning, and shop floor supervisors to ensure accurate and timely production.
• Maintain program revisions, tooling libraries, machine parameters, and technical documentation.
• Support the implementation of new Amada equipment, software, and programming processes.
• Provide technical guidance to machine operators regarding tooling, setup, and program adjustments.
• Identify opportunities to reduce cycle times, material waste, and tooling changeovers.
• Ensure compliance with ISO standards and established quality procedures.

Required Qualifications:

• 13 years of experience in sheet metal programming, CAD/CAM, or fabrication-related operations.
• Proficiency in Amada CAM/nesting software (4iE Amada, AP100, or similar) or comparable sheet metal programming software.
• Ability to interpret mechanical blueprints, structural drawings, and fabrication specifications.
• Knowledge of CNC laser cutting, punch/laser combination machines, and CNC press brake operations.
• Understanding of sheet metal geometry, bend allowances, K-factors, and tooling selection.
• Strong mathematical skills, including algebra, geometry, and material yield calculations.
• Excellent attention to detail, troubleshooting abilities, and organizational skills.
• Ability to work effectively in a fast-paced, high-mix manufacturing environment.

Preferred Qualifications:

• Experience in HVAC equipment manufacturing or industrial sheet metal fabrication.
• Familiarity with ERP/MRP systems for production routing and material management.
• Experience using SAP.
• Amada CAD/CAM software training or certification.
• Experience with CNC program optimization and manufacturing process improvements.

Education Required: High school diploma or equivalent. Preferred: Associate degree or technical certification in CAD/CAM, Drafting, Manufacturing Technology, or a related discipline.

Technical Skills:

• Amada 4iE / AP100 CAD/CAM Programming
• CNC Laser Cutting and Punch/Laser Programming
• CNC Press Brake Programming
• Sheet Metal Nesting and Material Optimization
• CAD/DXF File Interpretation
• Blueprint Reading and Technical Drawings
• Bend Allowances and K-Factor Calculations
• Tooling Selection and Setup
• ERP/MRP Systems and SAP
• CNC Program Simulation and Troubleshooting
• ISO Quality Standards and Documentation

Physical Requirements & Work Environment:

• Primarily computer-based programming work with regular visits to the manufacturing floor.
• Ability to sit for extended periods and occasionally stand, walk, and reach.
• Ability to occasionally lift or move materials weighing up to 25 pounds.
• Close visual attention required for reviewing engineering drawings and computer screens.
• Exposure to typical manufacturing conditions, including machinery, elevated noise levels, and airborne particulates.
• Reasonable accommodations may be provided to qualified individuals with disabilities.