Senior Process Controls Engineer
$125k - $145kThe Judge Group
Senior Process Controls Engineer Department: Engineering Reports To: Director of Technical Services Compensation: $125K-$145K Location : San Antonio, Texas Location Requirement: Local to the area preferred; relocation considered for the right candidate. Role Purpose The Senior Controls Engineer provides technical leadership for all refinery process control systems to ensure:
- Optimized production rates, yields, and product quality
- Safe, environmentally responsible, and reliable operations
- Continuous improvement that reduces waste and enhances profitability
- Provide daily troubleshooting and support for DCS (DeltaV), truck rack systems (Multiload), PLCs, HMIs, control loops, instrumentation, analyzers, communication networks, and SIS.
- Develop and maintain control logic, graphics, and related documentation.
- Support maintenance of analytical equipment.
- Initiate and execute improvements to existing control systems.
- Support capital and small projects, including instrumentation sizing, specification, and selection.
- Lead control system upgrades and migrations.
- Support FAT, SAT, commissioning, and startup activities.
- Serve as subject matter expert for alarm rationalization and alarm philosophy implementation.
- Assist in developing KPIs and alarms to prevent SOL exceedances and environmental/compliance issues.
- Support SIS design and lifecycle management per ISA/IEC standards.
- Ensure compliance with ISA, NFPA, API, and other applicable standards.
- Participate in HAZOPs, LOPAs, MOC processes, and root cause analyses.
- Maintain software licensing and documentation as required.
- Bachelor's degree in Electrical Engineering or Chemical Engineering.
- 10+ years of relevant experience in refining or petrochemical environments.
- Strong troubleshooting skills for refinery control schemes.
- Proficiency with DeltaV, PLCs, and online analyzers.
- Strong communication, leadership, and interpersonal skills.
- Ability to work effectively across all organizational levels.
- Proficiency with Microsoft Office (Outlook, Word, Excel, SharePoint).
- Strong analytical and problem-solving abilities.
- Regular walking, sitting, talking, and hearing.
- Occasional standing, climbing, balancing, stooping, kneeling, crouching, or crawling.
- Ability to lift/move up to 50 lbs occasionally.
- Vision requirements include close, color, peripheral, depth perception, and focus adjustment.
Vacancy posted 3 days ago
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