Maintenance Tech IV

Maintenance Technician IV (Manufacturing)The Maintenance Technician IV (Manufacturing) is an advanced skilled trades professional responsible for leading the most complex troubleshooting, repair, and optimization of manufacturing equipment and systems. This role applies mastery-level technical expertise across mechanical, electrical, controls, automation, pneumatic, and hydraulic systems to ensure safe, reliable, and efficient operations. Operating with minimal supervision, the Maintenance Technician IV serves as a technical authority and escalation point, significantly impacting production continuity, safety, equipment reliability, and long-term asset health.Role Overview The Maintenance Technician IV functions as the highest-level individual contributor within the Manufacturing Maintenance Technician job family. Work frequently involves critical assets, advanced automation, complex failure modes, and high-risk or time-critical situations. The role partners closely with Maintenance Engineering, Reliability, Operations, Controls, and Leadership to resolve chronic issues, support major equipment initiatives, and drive maintenance excellence. While not a formal supervisor, the role provides functional leadership through expertise, mentoring, and standard-setting. The position typically reports to a Maintenance Manager, Reliability Manager, or Manufacturing Operations Leader.Key ResponsibilitiesExpert Troubleshooting & Technical ExecutionLead diagnosis and correction of the most complex mechanical, electrical, pneumatic, hydraulic, and automation failuresTroubleshoot advanced PLC-controlled systems, drives, motors, robotics, safety circuits, HMIs, and industrial networks (within training and authorization)Resolve chronic, non-routine, or high-impact equipment issues that affect safety or production continuityAct as the escalation authority for breakdowns and critical equipment eventsAdvanced Reliability, Preventive & Predictive MaintenanceOptimize preventive and predictive maintenance strategies for critical manufacturing assetsIdentify systemic failure modes and implement durable reliability improvementsSupport root-cause failure analysis (RCFA) and corrective action developmentPartner with Maintenance Engineers and Reliability to improve asset lifecycle performanceAutomation, Controls & Commissioning SupportProvide advanced diagnostic support for automated and integrated manufacturing systemsSupport commissioning, startup, upgrades, and modifications of new or existing equipmentCollaborate with Controls, Engineering, OEMs, and vendors on advanced technical issuesSupport system validation and operational readiness for production useSafety, Compliance & Risk LeadershipChampion a strong safety culture and enforce strict adherence to safety standards and lockout/tagout practicesIdentify and mitigate equipment-related safety risks and failure hazardsSupport safety audits, investigations, and corrective action implementationEnsure maintenance work complies with environmental, quality, and regulatory requirementsProcess Improvement & Operational ExcellenceIdentify and drive improvements in equipment reliability, maintainability, uptime, and performanceProvide input to equipment design, spare parts strategy, and maintenance standardsLead or strongly influence continuous improvement, TPM, or reliability initiativesSupport development of standard work, troubleshooting guides, and best practicesMentorship & Functional LeadershipServe as a master-level technical mentor to Maintenance Technician I–III rolesSupport training, cross-qualification, and development of maintenance team skillsShare technical expertise, lessons learned, and best practices across shifts or sitesAct as a trusted technical advisor to supervisors, engineers, and leadershipDocumentation & Knowledge ManagementEnsure thorough, high-quality documentation of complex maintenance activities in the CMMSCapture failure modes, corrective actions, and reliability insights for future referenceSupport audit readiness and technical documentation accuracyScope & ImpactSignificant site-level or multi-area impact on manufacturing reliability and safety. Work is highly autonomous, complex, and often time-critical. Errors or misjudgments can materially affect safety, production output, equipment integrity, or customer commitments. Directly shapes maintenance capability, reliability performance, and operational stability.QualificationsEducation & ExperienceHigh school diploma or GED required. Extensive experience in manufacturing maintenance, skilled trades, or industrial environments required. Advanced technical training, certifications, or apprenticeship completion strongly preferred.Knowledge, Skills & AbilitiesMastery-level knowledge of industrial mechanical, electrical, and automation systems. Exceptional troubleshooting, analytical, and diagnostic capability. Ability to interpret complex electrical schematics, PLC logic, and technical documentation. Strong judgment in high-risk or time-sensitive situations. Excellent communication, mentoring, and influence skills. Uncompromising commitment to safety, quality, and continuous improvement.