Starlink Sheet Metal Technician - Private Aviation

Job Description

Job Description

Description:

Company Description:

Fly Alliance is an industry-leading Part 135 and Part 145 private aviation group specializing in private jet charter, jet card memberships, aircraft sales, aircraft management, parts, and maintenance. Renowned for delivering exceptional luxury, uncompromising safety, and operational excellence, Fly Alliance continues to set the standard in private aviation worldwide.

With a growing fleet of over 30 aircraft, eight offices worldwide, including international locations, and a team of nearly 300 dedicated professionals, Fly Alliance supports a truly global operation. Recognized as a Top 20 U.S. Operator for three consecutive years, the company remains at the forefront of innovation and service within the private aviation industry.

Fly Alliance’s commitment to excellence, integrity, and customer satisfaction continues to redefine what clients expect from private air travel.

Role Objective:

The Aviation Sheet Metal Technician – Starlink Integration is responsible for the installation, modification, and structural support of Starlink satellite communication systems on aircraft. This role involves fabricating, repairing, and assembling aircraft sheet metal structures while ensuring compliance with aviation regulations and technical requirements for high-speed satellite connectivity.

Essential Job Tasks:

• Install, modify, and integrate Starlink antenna systems and mounting structures on various aircraft.
• Read and interpret engineering drawings, schematics, and installation manuals specific to Starlink aviation hardware.
• Fabricate and install custom sheet metal brackets, support structures, and enclosures for satellite equipment.
• Perform precision drilling, riveting, and fastening to ensure structural integrity and secure installation of components.
• Ensure compliance with FAA, EASA, and other regulatory requirements related to aircraft modifications.
• Collaborate with avionics technicians, and Starlink technical teams to optimize installation procedures.
• Conduct structural inspections and perform necessary repairs or reinforcements to support antenna loads.
• Use advanced sheet metal fabrication tools, including shears, brakes, and CNC equipment, to manufacture installation components.
• Apply corrosion protection treatments and proper sealing techniques to prevent environmental damage.
• Maintain detailed records of modifications, repairs, and installation processes for compliance and certification purposes.

Competencies:

• Strong knowledge of aircraft structures, materials, and stress analysis principles.
• Proficiency in reading and interpreting blueprints, engineering drawings, and installation guides.
• Familiarity with FAA Supplemental Type Certificate (STC) modification processes.
• Ability to work with precision measuring instruments and hand/power tools.
• Strong problem-solving skills and attention to detail

Direct Reports:

This position does not any direct reports.

Work Authorization:

Must be authorized to work in the United States of America.

Work Environment:

• Work is performed in a hangar, maintenance facility, or an active aircraft flight lines.
• Exposure to noise, varying temperatures, and physically demanding conditions.

Physical Demands:

• Ability to lift up to 40 lbs.
• Must be able to work at heights and in confined spaces.

Travel:

Minimal travel may be required

Required Education/Experience:

• High school diploma or equivalent
• Valid Airframe and Powerplant (A&P) license
• Minimum 2 years of experience in aviation sheet metal fabrication and modification.
• Experience with aircraft antenna and satellite communication system installations preferred.

Compensation/Benefits:

• Medical including Health, Dental and Vision
• Short-term and Long-term Disability Insurance
• Paid Holidays
• Paid Vacation
• 401k – After 6 months of service
• Profit share program