Controls Engineer - Allen Bradley

Job Description

Job Description

We are seeking an experienced Controls Engineer with strong Allen-Bradley PLC expertise and hands-on experience in the commercial baking industry . This role will support, design, and optimize automation systems for high-volume bakery production lines, including ovens, mixers, conveyors, proofers, and packaging equipment. The ideal candidate understands the unique challenges of food production environments and thrives in fast-paced manufacturing settings. Responsibilities

• Design, program, troubleshoot, and maintain Allen-Bradley PLC and HMI systems (ControlLogix, CompactLogix, PanelView, FactoryTalk).
• Support automation for commercial baking processes including mixing, proofing, baking, cooling, and packaging.
• Diagnose and resolve controls-related downtime issues to ensure maximum line efficiency and throughput.
• Collaborate with maintenance, production, and quality teams to improve equipment reliability and food safety compliance.
• Develop and maintain electrical schematics, PLC programs, and technical documentation.
• Lead or support equipment installations, upgrades, and commissioning activities.
• Interface with OEMs, integrators, and vendors for new and existing bakery equipment.
• Ensure systems comply with food safety, sanitation, and regulatory standards .
• Provide training and technical support to maintenance and operations teams.

Required Skills Required Qualifications

• Bachelor’s degree in Electrical Engineering, Controls Engineering, Automation, or equivalent experience.
• 3+ years of hands-on Allen-Bradley PLC programming and troubleshooting in an industrial environment.
• Direct experience in the commercial baking or food manufacturing industry .
• Strong knowledge of industrial control systems, VFDs, servo systems, and industrial networking.
• Experience working in high-speed, continuous production environments.
• Ability to read and create electrical schematics and control documentation.
• Comfortable working on the plant floor in a production environment.

Preferred Qualifications

• Experience with FactoryTalk View, Historian, or MES systems .
• Familiarity with bakery equipment such as tunnel ovens, spiral freezers, proofers, and automated packaging lines.
• Experience with process optimization, line efficiency improvements, and root cause analysis.
• Understanding of food safety standards (GMPs, HACCP, USDA/FDA environments).