Process Engineer, Remanufacturing

Full-time

Tesla

What To Expect
The GFTX Remanufacturing organization is seeking a Process Engineer to implement, develop, and optimize production methodologies for HV batteries remanufacturing operations. This role focuses on driving process improvements, reducing waste, and ensuring alignment with remanufacturing goals. The engineer will lead cross-functional initiatives and collaborate with external vendors to commission new automated systems. They will interface with NPI, Design, Test, Quality, and Service Engineering to solve complex problems, improve manufacturability, and sustain products through cost reduction and yield improvements. The role requires a self-starter who thrives in ambiguous environments, takes initiative, and delivers results with minimal oversight.
What You'll Do
Lead cross-functional teams in developing process flows, control plans, work instructions, process capability analyses, rework procedures, and calibration/qualification of toolsAnalyze and optimize production processes to ensure safety, maximize OEE, and achieve world-class quality levels. Champion continuous improvement projects to improve yield, capacity, and costWork closely with maintenance and equipment engineering on a daily basis to troubleshoot equipment issues and address production issuesLead NCM (non-conforming material) activities including troubleshooting documentation, line fall-out analysis, and offline failure procedures for test failures and non-conformancesMonitor and reduce process variation using SPC and MSA. Audit manufacturing processes to ensure compliance with product specifications and standardsDevelop expertise in remanufacturing processes, analyzing critical data to understand process capabilities and optimize line layouts, material flow, waste reduction, and ergonomics using Lean Manufacturing PrincipalsAnalyze data from multiple sources to identify trends in build quality and efficiency, developing robust data collection, visualization, and analysis tools. Enable data-driven decisions using software like MySQL, Python, R, JMP, Minitab, Tableau, and IgnitionParticipate in the transition of products from concept to pilot line production and into mass manufacturing, developing documentation and creating reliable systemsParticipate in the development and maintenance of FMEAs and control plans. Analyze, develop, and implement Engineering Change Orders (ECOs). Integrate and sustain MES (Manufacturing Execution Systems) for areas of ownership to enhance traceability and performanceProactively identify opportunities to improve remanufacturing processes, taking initiative to resolve challenges in ambiguous environments
What You'll Bring
3+ years of experience working on processes within high-volume automation and/or electromechanical production systems. Degree in Engineering or equivalent relevant experienceDemonstrated experience in developing and improving processes, with a track record of OEE improvement activitiesStrong understanding of BOM, MES, Specification Management, and Change Point ManagementStrong problem-solving skills and aptitude for learning systems quickly. Experience with structured problem-solving techniques (e.g., DMAIC, Ishikawa, Five Why, 8D)Exceptional ability to manage simultaneous activities, competing priorities, and challenges. Strong communication skills (written and verbal) for collaboration within manufacturing and engineering teamsCreative mindset to develop innovative, cost-effective solutions that align with Tesla’s approach to revolutionary product developmentPassion for delivering high-quality products through testing and continuous improvementExperience with imaging, vision systems, laser processes, or laser welding is a plusFamiliarity with power electronics, electrical measurements, testing, and metrology systems is a plusA self-starter who thrives in ambiguous environments, takes initiative, and delivers results with minimal supervision
Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction Family-building, fertility, adoption and surrogacy benefits Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA Healthcare and Dependent Care Flexible Spending Accounts (FSA) 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits Company paid Basic Life, AD&D Short-term and long-term disability insurance (90 day waiting period) Employee Assistance Program Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays Back-up childcare and parenting support resources Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance Weight Loss and Tobacco Cessation Programs Tesla Babies program Commuter benefits Employee discounts and perks program Earned Wage Access: Real-time pay access paid daily, subject to eligibility and schedule (applicable for below Sr. Managers levels)
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Vacancy posted 8 days ago

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