Sr. Metallurgist Specialist

Job Description

Job Description

Job Title: Senior CMM Programmer / Metrology Specialist (Zeiss Calypso)
Industry: Precision CNC Machining
Experience Level: Senior (10+ Years Preferred)
Shift: First Shift

We are seeking a highly experienced  Senior CMM Programmer / Metrology Specialist to support precision CNC machining operations with  tight tolerances (±.0004” or better) . This role requires deep expertise in  programming Zeiss CMM equipment using Calypso , ensuring full conformance with  customer print specifications and GD&T requirements .

The ideal candidate will serve as a  technical authority in metrology , with a strong ability to  analyze, interpret, and validate CMM measurement results , and hands-on expertise in both  CMM fixturing and manual inspection methods .

Key Responsibilities

• Program and operate  Zeiss CMM equipment (Calypso)in strict accordance with  customer prints, GD&T, and engineering specifications
• Develop and optimize inspection programs for  complex CNC machined components with tight tolerances (±.0004” or better)
• Serve as subject matter expert in  determining accuracy, validity, and repeatability of CMM results
• Design, build, and utilize CMM fixtures to ensure proper part orientation, stability, and measurement repeatability
• Perform and support  manual inspection using precision gauges (calipers, micrometers, bore gauges, and hard gauges)
• Interpret and analyze dimensional data to identify trends, variation, and root causes of non-conformance
• Collaborate with engineering and CNC machining teams to resolve tolerance and quality issues
• Lead and support  First Article Inspection (FAI)and  PPAP submissions
• Improve inspection efficiency through program optimization and measurement strategy development
• Support continuous improvement initiatives related to quality and metrology processes

Required Qualifications

• 10+ years of experience in CMM programming and metrology within a precision machining environment
• Strong experience with  Zeiss CMM systems, Gear pro and Calypso software
• Proven ability to program CMMs in conformance with  customer print specifications
• Expert-level understanding of  GD&T (ASME Y14.5)
• Demonstrated expertise in  interpreting and validating CMM results
• Experience working with  tight tolerances (±.0004” or better)
• Hands-on experience with CMM fixturing , including setup, alignment, and repeatability considerations
• Strong experience with  manual inspection tools (calipers, micrometers, bore gauges, and hard gauges)
• Strong problem-solving skills and experience with  root cause analysis (8D, 5 Whys, etc.)
• Ability to work cross-functionally with engineering and manufacturing teams

Preferred Qualifications

• Associate degree in  Manufacturing, Engineering Technology, or related field
  (or equivalent hands-on experience with formal technical training)
• Experience with  FAI, PPAP, and SPC methodologies
• Familiarity with  ISO 9001 and/or IATF 16949 standards
• Experience with CAD software (SolidWorks, CATIA, NX, etc.) is a plus, but not required
• Zeiss Calypso certification or formal training

Technical Skills

• CMM Platforms: Zeiss
• Software: Calypso, Calypso Planner, Gear pro,  PiWeb (preferred)
• Inspection Tools: Calipers, micrometers, bore gauges, height gauges, optical comparators, and other precision gauges
• Methods: GD&T, SPC, dimensional analysis

What Success Looks Like

• Accurate and repeatable measurements supported by  proper fixture design and setup
• High confidence in both  CMM and manual inspection results
• Reduced inspection variability and improved measurement consistency
• Strong collaboration with machining and engineering teams
• Consistent delivery of parts meeting tight-tolerance requirements

J. G. Kern Enterprises, Inc. recognizes that our team members are our most valuable asset, and we are committed to providing them with a safe, drug-free workplace fostering respect and ethical treatment. Unlawful discrimination in employment decisions based on race, color, religion, ethnic/national origin, age, sex, veteran status, disability, or any similar protected status is strictly prohibited. In return for their expertise and shared commitment to our goals, we offer our team members competitive salaries and a comprehensive benefits package.

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