Sr. Process Safety Engineer

Sr. Process Safety Engineer

• 7-10 years of experience
• Experience leading RCAs, PHAs, and similar processes
• Salary range: $106K-$133K

The Sr. Process Safety Engineer is responsible for providing leadership and compliance oversight with
Process Safety Management (PSM) requirements. This includes process and procedure design to improve
safety and health systems to control and minimize occupational and plant chemical risks. This also includes
coordinating with other members of the SHEQ HSSE Department to address PSM matters as necessary,
particularly the Safety, Health, and Security Sr. SuperintendentSr. HSSE Manager. The Sr. Process Safety
Engineer is primarily responsible for supporting compliance with OSHA's Process Safety Management
(PSM) rule (29 CFR Part 1910.119), the EPA's RMP rule (40 CFR Part 68), and various industry guidance
such as facility siting (API RP 752). The work includes the application of engineering principles to the
technical requirements of the regulations in addition to compliance oversight.
ESSENTIAL DUTIES & RESPONSIBILITIES
• Provides oversight and direction for key Process Safety Management (PSM) systems owned by the
SHEQ HSSE Department which includes but are not limited to the following duties:
• Implements and where necessary develops KNA'S CSR management systems, procedures and
process improvements as needed to ensure continuous improvement in all OSHA, PSM, and EPA
RMP regulations.
• Drives improvement in the site's PSM program through execution of the PSM elements.
• Serves as PSM subject matter expert and conducts training regarding PSM fundamentals, procedures,
and requirements.
• Identifies and analyzes process safety risks that have potential for significant business impact.
• Routinely audits all PSM elements to ensure compliance and identify improvements and best practices.
Identifies/secures necessary resources needed and leads the effort to close gaps.
• Develops innovative process solutions to improve the process safety of plants and processes,
particularly when addressing audit and PHA findings.
• Conducts statistical analysis on hazards and assists in developing programs, analytical protocols, and
management reports
• Works to become knowledgeable in the process chemistry and operating philosophies for new and
existing plants and technologies.
• Leads, facilitates or participates in site incident investigations to determine root causes of incidents,
especially those that are considered PSM in nature. Coordinates incident investigation training.
• Directs risk assessment techniques to include Process Hazard Analysis, Layers of Protection Analysis,
Process Control and Safety Instrumented Systems. Reviews and recommends risk evaluation methods
for new projects.
• Supports the development of front end design for PSM related projects.
• Provides project input concerning process safety requirements included in generally accepted
engineering standards such as NFPA, ASME, API, IEC and CGA, to prevent, control and mitigate risks.
• When requested, works proactively with operating plants and/or projects department to develop
Inherently Safer Technology solutions.

At times, this position can be requested to conduct computer chemical dispersion modeling for
PSM/RMP analysis
• Must demonstrate the following emotional intelligence skills:
• Emotional Empathy
• Positive Attitude
• Excellent Communication Skills
• Flexibility / Adaptability
• Interpersonal Skills
OTHER RESPONSIBILITIES
• Maintain complete and open lines of communication with other personnel, functions, or departments to
facilitate operations and interaction in the organization.
• Keep supervisor informed of status and progress, ensuring that regular and periodic communication
takes place.
• Maintain professional and technical knowledge by attending educational workshops; reviewing
professional publications; establishing personal networks and keeping abreast of industry trends and
related compliance issues within the area of responsibilities.
• Maintain professional conduct, attendance, and high ethical standards in the work place, complying
with company's policies and procedures.
• Fulfill mandatory training requirements applicable for department and job duties as appropriate.
• Perform other duties and responsibilities as required or requested by supervisor or Management.
QUALIFICATIONS
The experience and education described here are representative of those that are expected to individuals to
successfully perform the essential duties of this position. Equivalent combinations of education and experience
that provide the required knowledge, skills, and abilities may be considered on an individual basis.
EXPERIENCE
Experience level
Specific experience (industry, specialty, position etc.)
7 plus years of experience
Process safety experience in chemical operations from a
manufacturing environment
Required
Preferred
X
No Specific years
Conducting presentations and training
No Specific years
X
Incident investigation, including root cause analysis.
No Specific Years
X
Reviewing MOCs, managing MOC program
X
EDUCATION
Education background
Specialty/ Major
Bachelor of science
Required
Preferred
Chemical Engineering or comparable degree
X
LICENSES & CERTIFICATES
Expected Licenses/ Certificates
Required
Preferred
N/A
TECHNICAL KNOWLEDGE & SKILLS
Technical Knowledge & Skills
Basic
Industry standard hazard analysis techniques (e.g. HAZOP)
Intermed.
X
Advanced
Required
Preferred
MS office (Word, Excel, Power Point, Outlook)
X
X
X
X