Test Engineer

TEST ENGINEERPOSITION SUMMARYThe Test Engineer will be responsible for supporting the Validation and Development testing of Engine Solenoids and Electrical Actuators. The role will be responsible for test plan development and execution. The Test Engineer is responsible for scheduling and coordination of all test related activities including test planning, equipment and facility planning, technical leadership in test setup, data acquisition, and reporting. The Test Engineer should be proficient in operating test lab equipment including data acquisition and control methodologies. The role requires proficiency in basic lab equipment operation including vibration test cells, thermal chambers, power supplies, oscilloscopes, LCR meters, leak testers, and various data acquisition systems. The Test Engineer is accountable for the validation plan completeness and accuracy of the testing. The Test Engineer will report directly to the Test Engineering Manager, and will interface closely with application engineering, lab technicians, OEM customers and various other supporting functions.TEST ENGINEERPOSITION SUMMARYThe Test Engineer will be responsible for supporting the Validation and Development testing of Engine Solenoids and Electrical Actuators. The role will be responsible for test plan development and execution. The Test Engineer is responsible for scheduling and coordination of all test related activities including test planning, equipment and facility planning, technical leadership in test setup, data acquisition, and reporting. The Test Engineer should be proficient in operating test lab equipment including data acquisition and control methodologies. The role requires proficiency in basic lab equipment operation including vibration test cells, thermal chambers, power supplies, oscilloscopes, LCR meters, leak testers, and various data acquisition systems. The Test Engineer is accountable for the validation plan completeness and accuracy of the testing. The Test Engineer will report directly to the Test Engineering Manager, and will interface closely with application engineering, lab technicians, OEM customers and various other supporting functions.KEY ROLES AND RESPONSIBILITIESResponsible for supporting validation of new engine solenoid and electric motor productsWork with application engineers and customers to develop DVP&R and test timelines from customer specificationsCoordinate design and development of test equipment and test fixturesSchedule validation workload and works with technicians to execute DVP&R and product development testingAssist application engineers to design and develop tests as well as interpret customer requirements.Support application engineers in problem solving activities related to product developmentResponsible for coordinating Measurement Systems Analysis of test equipmentIdentify key players and initiate meetings to promote good communication and alignment on identified test issuesResponsible for summarizing test data and documenting validation tests with detailed and technically accurate reportsSupport engineering management in developing capital equipment needs and implementation planning.Development and usage of data reduction and data analysis scripts using MATLABDevelopment of test control and DAQ software using LabViewOperation of in-house test equipment and management of outside testing vendors to support test activities.Support at the customer site for on-engine dyno testing studies, as neededEDUCATION AND EXPERIENCEBachelor’s degree in engineering (Mechanical or Electrical considered)3-5 years of experience in product development or validation test environment preferredTest equipment calibration procedure and system developmentUse of 5S practices in daily workWorking knowledge and understanding of industry standard specifications for automotive electrical components (GM3172, CS00056, CS00054, VW80000, ISO 16750, etc.)Lab instrument / equipment setup, operation and troubleshootingData Acquisition and Test system control development and troubleshootingStrong data analysis skills using Excel, Visual Basic, MATLAB, and Minitab, etc.Data analysis: R&R studies, mastering, correlation, SPC, problem solving, statistical methods and MSAPC (Visual Basic, LabVIEW, MATLAB, SharePoint) programming design and debugUse of NI Diadem and imc FAMOS for data management and plottingUse of Keysight products and BenchVue softwareElectrical, mechanical, and hydraulic system experienceWorking knowledge of vehicle camshaft timing systems and componentsWorking knowledge of brushless DC motor typical operation and product characteristicsKnowledge of lab practices using pressure transducers, temperature transducers, flow meters, accelerometers, vibration instrumentsExperience in structured problem-solving analysis (Shainin Red X, FTA, 8D)Excellent written and verbal communication skills: project timelines, activity tracking, and activity status.Knowledge of operation and function of test and data acquisition equipmentSkills to interpret engineering drawings including mechanical and electrical schematicsUnderstanding of electromagnetics, electronics, and hydraulics preferredCORE COMPENTENCIESAction OrientedCreativityCustomer FocusDealing with AmbiguityFunctional/Technical SkillsInterpersonal SavvyDrive for ResultsProblem SolvingConflict Management-Salary Range:$88,800 - $124,875Internal Use Only: SalaryGlobal Terms of Use and Privacy StatementCarefully read the BorgWarner Privacy Policy before using this website. 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Job applicants are invited to contact BorgWarner through BorgWarner’s website to verify the authenticity of any employment opportunities.SummaryLocation: Auburn Hills - Michigan - USAType: Full time