Structural Design Engineer

SkyBridge Aviation is seeking a Mechanical / Structural Engineer to support conceptual and detailed mechanical design and analysis for aerospace and aviation systems. This engineer will use Siemens NX to create and analyze conceptual 3D models and assemblies, perform thermal and simulation-based analysis, and collaborate with cross-functional teams to translate design concepts into manufacturable parts.

Key Responsibilities

• Develop and refine 3D concept models in Siemens NX, setting the foundation for detailed part and assembly creation by junior engineers.
• Design and modify mechanical and structural components for aerospace systems, ensuring reliability and manufacturability.
• Conduct or support thermal modeling and simulation (using STAR-CCM+ or equivalent) to optimize designs for heat management and performance.
• Apply GD&T and tolerance analysis principles; generate detailed engineering drawings, BOMs, and technical documentation.
• Work with electrical, systems, and manufacturing teams to integrate mechanical designs into complete assemblies.
• Support prototype builds, analyze test results, and implement design improvements.
• Ensure designs adhere to internal and industry aerospace standards and quality requirements.

Required Qualifications

• 3+ years of mechanical design engineering experience in aerospace or aviation programs.
• Advanced skills in Siemens NX for 3D modeling, assemblies, and drafting.
• Familiarity with STAR-CCM+, Simcenter, or similar simulation tools for thermal or performance analysis.
• Strong understanding of conceptual design, tolerancing (GD&T), and structural modification work.
• Prior experience with aviation, UAV, or aerospace systems preferred.
• Bachelor’s degree in Mechanical Engineering or related field
• Equivalent experience may be considered in lieu of education
• Excellent communication, collaboration, and problem-solving abilities; strong attention to detail.

Preferred / Highly Desired Experience

• Experience with Teamcenter or Siemens PLM systems.
• Knowledge of FAA standards or aerospace certification processes.
• Demonstrated ability to take a design from concept to prototype.