Senior Manufacturing Controls Engineer — Onsite Indy

Opportunity As a Sr Manufacturing Engineer - Controls, you will provide technical engineering support of automated and semi-automated manufacturing equipment as required by the production schedule. You will troubleshoot equipment and process issues, lead/contribute to process improvement/characterization projects, train maintenance and production personnel, conduct pilot and validation activities following Roche Diagnostics Near Patient Care Operations policies and procedures, and ensure the validated state of the production process/equipment is maintained. Responsibilities Leads the development, implementation and maintenance of manufacturing methods, procedures and processes in the manufacture of products, components, subassemblies and final assemblies. Develops and improves automation and electromechanical processes by studying requirements; researching and testing manufacturing and assembly methods and materials; and soliciting observations from operators and maintenance technicians. Interfaces with design and process development engineering in coordinating the release of new products to the manufacturing process. Helps to estimate manufacturing cost and makes recommendations for tooling, controls system hardware and software, and process requirements of new or existing production lines. Manages multiple projects and time scopes for each project. Ensures process changes are characterized and implemented following validation policies and procedures. Assures system and product quality by designing testing methods; testing finished-product and system capabilities; and confirming fabrication, assembly, and installation processes. Assists department leadership in setting strategic direction. Possess and apply a broad knowledge of principles, practices, and procedures of the field. Maintains product and company reputation by complying with government regulations. Provide guidance and advice to lower level staff. Participates in the on‑call rotation to provide off‑shift / weekend support to production, as needed. Support key initiatives such as information management, cyber security, and life cycle management. Knowledge, Skills & Attributes + This role requires hands‑on experience in troubleshooting manufacturing equipment controls systems. Key areas of focus include, but are not limited to: Electrical systems PLC ladder logic and structured text (preferably Allen Bradley PLCs using RSLogix/Studio 5000) Motion Controls (e.g. VFDs, servos, etc.) Human Machine Interface (HMI) (preferably FactoryTalk View SE/ME) Vision Inspection (preferably Cognex Insight Explorer) Distributed I/O (preferably Profibus/Ethernet IP) Sensors (e.g. presence/absence, position, process monitoring, etc.) Comfortable modifying control system programs, configurations, and electrical systems to support continuous improvement activity. Skilled in working with vendors to identify improvement project solutions and obsolete component replacements. Experienced in developing and executing equipment qualification requirements, testing, and documentation. Experienced in collaborating with teams to implement improvements, qualify changes, and resolve quality/downtime issues. Seasoned, experienced professional with a full understanding of areas of specialization Ability to run simulations and analyze test data. Ability to write and present clear and comprehensive technical documentation. Highly analytical mind, with exceptional problem‑solving skills and attention to detail. Who You Are Sr. Manufacturing Engineer - Controls Bachelor's degree in Engineering or closely related discipline with 5 years relevant experience or Master's of Engineering/PhD with 2 years relevant experience. Relevant experience must include troubleshooting, modifying, and/or developing industrial equipment controls systems (PLCs, HMIs, Motion Control, etc.) Preferences Familiar with GMP in a regulated environment (Medical Device or Pharmaceutical). Previous experience troubleshooting controls systems of high volume/speed manufacturing equipment. Previous training or experience in Process Improvement Methodologies (e.g. LSS, PDCA, etc.). Demonstrates excellent interpersonal, communication, and teamwork skills. Strong ability to teach and educate key stakeholders and other colleagues. Deep commitment to cross‑functional collaboration and breaking down silos to achieve the best results for the organization. This is an onsite role in Indianapolis. Relocation benefits are not available. The expected salary range for the Senior Manufacturing Engineer position based on the primary location of Indiana is $83,200 - $154,500 Annual. Actual pay will be determined based on experience, qualifications and other job-related factors permitted by law. A discretionary annual bonus may be available based on individual and Company performance, as well as participation in a long-term incentive program. This position also qualifies for the benefits detailed at the link provided below. Roche is an equal opportunity employer. It is our policy and practice to employ, promote, and otherwise treat any and all employees and applicants on the basis of merit, qualifications, and competence. The company's policy prohibits unlawful discrimination, including but not limited to discrimination on the basis of Protected Veteran status, individuals with disability status, and consistent with all federal, state, or local laws. If you have a disability and need an accommodation in relation to the online application process, please contact us by completing this form Accommodations for Applicants: . #J-18808-Ljbffr Roche