Injection Molding Process Technician - PSC11525

Job Description

Injection Molding Process Technician – PSC11525

Compensation: $50,000–$90,000 Annually + Benefits

Industry: Plastic Injection Molding / Advanced Manufacturing

Schedule: Full-Time | 12-Hour Rotating Night Shift (2-2-3)

Initial Training: Monday–Friday, Day Shift (Approximately 1 Month)

Employment Type: Full-Time | Permanent

Overtime: Available, subject to operational needs

Status: Confidential Search – Active

Position Summary

Plastic Staffing is conducting a confidential search for an experienced Lead Injection Molding Process Technician to support production performance, process optimization, and technical troubleshooting within an established plastic injection molding manufacturing operation.

This is a hands-on technical leadership opportunity for an experienced injection molding professional who can independently set up, establish, troubleshoot, and optimize molding processes while supporting consistent product quality, equipment reliability, and manufacturing efficiency.

The selected individual will take ownership of daily injection molding processing activities, including mold and press setups, process adjustments, robotics and automation setup, auxiliary equipment configuration, and technical problem-solving.

The ideal candidate will have a strong understanding of injection molding process parameters, thermoplastic materials, tooling, automation, and the relationship between processing conditions and finished-part quality.

This position is particularly well suited for a skilled Process Technician who enjoys solving complex manufacturing problems, improving process stability, reducing scrap and cycle times, and sharing technical knowledge with less experienced technicians.

While this position includes technical leadership and mentoring responsibilities, the primary focus is hands-on injection molding processing and production support rather than administrative supervision.

Key Responsibilities

Injection Molding Setup & Process Optimization

• Independently perform injection molding machine setups, mold changes, startups, and process adjustments to support daily production requirements.
• Establish, optimize, and maintain molding processes to achieve consistent product quality, cycle times, and manufacturing efficiency.
• Set up and configure robotic automation, material handling systems, and auxiliary equipment associated with injection molding operations.
• Monitor processing parameters, machine performance, cycle times, scrap rates, and product quality throughout production.
• Make informed process adjustments to maintain established production standards and correct processing deviations.
• Evaluate the interaction between tooling conditions, material characteristics, machine settings, and processing variables.
• Support process development and continuous improvement initiatives focused on process stability, repeatability, and production performance.
• Maintain accurate setup sheets, machine parameters, and process documentation.

Advanced Troubleshooting & Technical Support

• Diagnose and resolve complex injection molding processing issues involving machinery, molds, tooling, robots, automation, and auxiliary equipment.
• Identify root causes of molding defects, process instability, equipment-related issues, and recurring production problems.
• Implement corrective actions to reduce scrap, minimize downtime, improve cycle efficiency, and maintain consistent product quality.
• Troubleshoot problems involving material behavior, processing conditions, mold performance, and machine operation.
• Collaborate with Engineering, Quality, Maintenance, and Tooling teams to resolve technical production challenges.
• Perform in-press mold cleaning and coordinate mold-related maintenance activities according to established procedures.
• Support equipment troubleshooting, preventive maintenance activities, and improvements to manufacturing reliability.
• Assist with identifying opportunities to improve equipment performance, process control, and standardized work practices.

Quality Control & Process Documentation

• Perform and document required in-process quality inspections, including first-shot and last-shot verification.
• Monitor product quality and identify dimensional, visual, or processing-related deviations.
• Recognize out-of-control processing conditions and take appropriate corrective action.
• Maintain accurate records of process changes, production activity, quality checks, and troubleshooting results.
• Complete required production reports and technical documentation accurately and on time.
• Follow established manufacturing procedures, quality requirements, and safety standards.
• Utilize manufacturing systems to document maintenance needs, create work orders, and follow up on equipment-related concerns.

Technical Leadership & Team Collaboration

• Provide hands-on technical guidance and troubleshooting support to junior Process Technicians and production personnel.
• Share processing knowledge and support the development of consistent setup and troubleshooting practices.
• Assist team members with understanding molding parameters, material behavior, and equipment operation.
• Coordinate with other shifts to maintain consistent processing conditions and effective production handoffs.
• Communicate equipment concerns, process deviations, and corrective actions clearly to production and technical teams.
• Work closely with Quality, Engineering, Maintenance, and Tooling personnel to support production goals.
• Promote a safe, organized, and quality-focused manufacturing environment.
• Identify opportunities to improve standard work, technical knowledge, and overall manufacturing performance.

Required Qualifications

• Minimum of 3–5 years of hands-on experience in plastic injection molding processing, with demonstrated ability to independently manage setups, startups, troubleshooting, and process optimization.
• Strong understanding of injection molding process parameters and their impact on product quality, cycle times, and manufacturing efficiency.
• Hands-on experience setting up and troubleshooting injection molding presses, molds, and related auxiliary equipment.
• Strong mechanical aptitude and ability to diagnose complex processing and equipment-related issues.
• Experience troubleshooting robotic automation, material handling equipment, or related injection molding production systems.
• Working knowledge of thermoplastic materials, mold functionality, and injection molding techniques.
• Ability to independently identify processing problems, determine root causes, and implement corrective actions.
• Experience monitoring production performance, scrap rates, cycle times, and quality requirements.
• Ability to read and follow setup sheets, work instructions, technical documentation, and standard operating procedures.
• Strong attention to detail when documenting process adjustments, quality checks, and production information.
• Effective communication, troubleshooting, and problem-solving skills.
• Ability to work collaboratively with Engineering, Quality, Maintenance, and Tooling teams.
• Commitment to manufacturing safety, quality standards, and standardized work practices.
• Ability to meet the position's applicable visual requirements, including 20/25 vision with or without corrective lenses.
• Availability to complete initial day-shift training before transitioning to the permanent 12-hour rotating night schedule.

Preferred Qualifications

• 5–8+ years of injection molding processing experience, particularly in technically demanding manufacturing environments.
• Previous experience as a Lead Process Technician, Senior Process Technician, or technical mentor.
• Knowledge of scientific molding principles, systematic troubleshooting, and process optimization techniques.
• Experience working with multiple injection molding press types, mold configurations, and processing applications.
• Strong understanding of robotics, automation programming/setup, and auxiliary equipment integration.
• Experience supporting process development, cycle-time reduction, scrap reduction, and continuous improvement projects.
• Familiarity with mold cleaning, preventive maintenance, and basic equipment troubleshooting.
• Experience using computerized maintenance management systems such as Maximo.
• Ability to train and guide less experienced technicians on equipment setup, troubleshooting, and process control.
• Technical education or specialized training in plastics processing, manufacturing technology, or a related field.

Ideal Candidate Profile

The strongest candidate will be an experienced Injection Molding Process Technician who can independently take a molding job from setup through stable production.

This individual should understand not only how to adjust processing parameters but also why those adjustments are necessary and how they affect part quality, material behavior, cycle times, and process stability.

The ideal candidate will be comfortable troubleshooting molding defects, diagnosing machine and tooling problems, configuring automation and auxiliary equipment, and working directly with technical teams to resolve production challenges.

Candidates with strong technical processing backgrounds who have served as Senior Process Technicians, Lead Process Technicians, or experienced Process Technicians with informal mentoring responsibilities are encouraged to apply.

Formal supervisory experience is beneficial but is not required when the candidate demonstrates strong technical ownership, independent troubleshooting ability, and the willingness to support other technicians.

Training & Work Schedule

Initial Training:

• Monday–Friday, day shift, for approximately one month.
• Training will focus on facility equipment, established processes, manufacturing procedures, and production expectations.

Permanent Schedule:

• 12-hour rotating night shift.
• 2-2-3 rotation.
• Overtime may be available based on operational requirements.

Candidates must be comfortable transitioning from the initial day-shift training period to the permanent rotating night schedule.

Compensation & Benefits

• $75,000–$90,000 annual compensation.
• Medical, dental, and vision insurance after 30 days.
• 401(k) with company match.
• Paid time off and sick time.
• Paid holidays and birthday holiday.
• Employer-paid life insurance.
• Climate-controlled manufacturing environment.
• Opportunities for professional development and career advancement.

Confidential Application

Plastic Staffing is conducting this search on behalf of a confidential plastic injection molding manufacturer. The hiring company's identity and additional company-specific information will be discussed with qualified candidates during the recruiting process. Candidate information will not be submitted to the client without the candidate's knowledge and approval.

Qualified injection molding professionals interested in learning more are encouraged to apply for confidential consideration.

For More Information

Maria Abelardo | Recruiting Director

Plastic Staffing | A Division of National Search Group, Inc.

Direct: View phone number on ziprecruiter.com

Email: View email address on ziprecruiter.com

Plastic Staffing is an equal opportunity employer committed to providing equal employment opportunities to all qualified candidates.