Senior Controls Engineer
Full-time
American Battery Solutions Inc.
Job Summary The Senior Controls Engineer manages all controls aspects of existing and new machinery and equipment to meet business plan requirements. Responsibilities
- Lead efforts regarding the application of machine code throughout the plant.
- Lead troubleshooting of controls issues on machinery and equipment.
- Lead development and implementation of new controls system required for new equipment and continuous improvement projects.
- Support new product introductions (phase-ins/phase-outs) and engineering/revision changes as it impacts controls systems on equipment within the plant.
- Track and maintain all PLC/Controls codes.
- Lead efforts to upgrade and improve PLC controls and operations.
- Lead bar code system implementation and maintenance throughout the plant.
- Lead MES and SQL Server Database implementation and maintenance of existing and new systems.
- Support process and machinery capability studies and equipment installations.
- Support validation of all new and modified processes.
- Participate when required in PFMEA and work instruction reviews.
- Ensure that equipment meets all applicable industry electrical standards.
- Identify and implement continuous improvement projects (e.g., cost reduction, efficiency improvement).
- Lead controls specification development and review of electrical drawings for new machinery and equipment and modifications to existing machinery and equipment.
- Support weekend work and off-shift work when required.
- Support the production operator.
- Travel to equipment integrator sites when required.
- Maintain a safe and clean working environment.
- Adhere to federal and state regulations.
- Adhere to all company policies, processes, and procedures.
- Performs other duties as requested, directed, or assigned.
- Predictable and reliable attendance.
- Bachelor’s degree in electrical or controls engineering or equivalent experience.
- Minimum of five (5) years of control engineering experience in a manufacturing facility.
- Expert working knowledge of PLC, HMI’s, relays, contactors, servos, steppers, low voltage circuits, high voltage circuits, torque drivers, bar code systems, database storage, vision systems, etc.
- Ability to effectively program the following types of software: Allen Bradley, Ignition, Keyence sensors/cameras, SQL (plus), Fanuc robots, AutoCAD Electric.
- Experience with quality management systems.
- Experience with bar code systems.
- Working knowledge with machine electrical cabinet layout and machine controls.
- Work as a team player.
- Experience with TS 16949 and ISO 14001.
- Computer skills including Microsoft Office.
- Focuses on Quality: Drives work results with a quality focus on actions and results.
- Decision Making & Analysis: Makes sound decisions based upon a mixture of data-driven analysis, expertise, experience, and judgment; collects relevant information, seeking input from others, and identifies connections and/or root causes of problems
- Continual Improvement: Displays a consistent orientation toward producing the highest quality products or services, while keeping a focus on sustainability. Constantly looking for incremental improvements in work processes and results.
- Takes Initiative: Exhibits strong drive for results and success; conveys a sense of urgency and drives issues to closure; persists despite obstacles and opposition.
- Delivers Results: Achievement-oriented, feeling a sense of urgency to reach goals on time, if not before.
- Teamwork: Works cooperatively with others to accomplish team goals and organizational objectives.
- Communications: Exchanges thoughts, feelings, and information effectively.
- Prolonged periods sitting at a desk and working on a computer in both an office and industrial environment.
- Prolonged periods sitting at a desk and working on a computer in both an office and industrial environment.
- Constantly operates a computer and other office equipment.
- Ability to adjust focus, especially due to concentration on a computer screen.
- May need to lift and carry up to 30 pounds and/or position the body to reach items on the floor/below knee level or reach overhead.
- The person in this position needs to frequently move about in industrial environments.
- Works in a temperature-controlled office environment and in industrial environments where safety shoes and safety glasses are mandatory.
- The noise level in the work environment can be moderately loud.
- Works in an environment with high voltage electricity present on the mfg. lines which may require the use of personal protective equipment to protect the safety of the person.
- May be required to recognize small numbers, letters, symbols, colors on prints, and/or operate field instruments/equipment.
- May be required to travel to and navigate a variety of sites to fully understand material needs.
- Must be able to manipulate equipment for calibration and modification.
- Must be able to bend, lift, stretch, stoop, push, pull, stand, and carry as needed to inspect, service, and operate machinery, equipment, and gauges.
- Visual acuity to read instructions, operate machines and inspect parts produced.
- The noise level in the work environment can be moderately loud.
- The ability to respond quickly to sounds.
- The ability to see and respond to dangerous situations.
- The ability to wear personal protective gear correctly most of the day.
- Paid time off includes 4 weeks, 15 holidays, and parental leave.
- 100% company-paid medical, dental, vision, short-term disability, long-term disability, and life insurance.
- Flexible Spending Account (FSA) and Health Savings Account (HSA) offerings.
- Company provided 401K savings plan with immediately vested matching contributions to help you save for retirement.
- Voluntary benefits offerings.
- Tuition assistance.
- Employee Referral Program.
- Employee development and career growth opportunities.
Vacancy posted 20 hours ago
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