Maintenance and Project Engineer

Job Description

Job Description

We are committed to hiring top talent into our operations teams to deliver world-class services. We are looking for self-motivated and goal-oriented people eager to learn our trade and be a part of our growing team. We value individuals who are problem solvers, team workers and maintain a bright, positive attitude. If you like a fast-paced work environment to learn life-long skills, we welcome your completed application.

Persons with disabilities who anticipate needed accommodations for any part of the application process may contact Alana Reimer, in confidence View email address on ziprecruiter.com.

See what Thermtech employees do daily

Position Location: 301 Travis Ln, Waukesha, WI 53189

Position Hours: Primarily 6:00 AM - 2:30 PM; however, this position must ensure that production functions are maintained 24/7, potentially requiring on-call availability or coverage through shift work.

Position Wage: Salary ranges from $75,000 - $125,000.

Salaries are based on a number of factors, including the skills and experience of the candidates. It is common to be hired at the lower to middle end of a salary range and while it is possible to be hired at the higher end, it often requires unique circumstances, such as proven expertise.

Company Benefits:

• Health Insurance
• Dental Insurance
• 401(k) - Company matched 50% on the 1st 4%.
• Paid Time Off - Accrued annually with 80 hours for the first year of service
• 8 Paid Holidays
• Basic Life and AD&D Insurance at no cost to employee
• Optional Voluntary Life Insurance
• Short-Term and Long-Term Disability Plans at no cost to the employee
• Health Savings Account (HSA) for employees enrolled in ThermTech's Insurance
• ThermTech provides the opportunity to earn enough HSA funds to offset the deductible of health insurance when employee and spouse (if applicable) have a yearly physical with ThermTech's On-Site Clinic and participate in the Employee Wellness Program.

• Employee assistance program: Confidential 24/7 support and short-term counseling
• Tuition reimbursement / Professional development assistance.
• Other: On-site Clinic services (On-demand Urgent and Primary Care, Virtual Video Visits, Chiropractic Care, and Health Coaching) available to all employees and their family, at no additional costs, even if they are not covered by ThermTech's health insurance.
• Discounted Standard Process supplements.

• Free Uniforms, Safety Equipment, and Employee recognition (PIN) program

For more information, please visit our website:

Job Description:

Summary:

The Maintenance and Project Engineer will oversee the maintenance department, ensuring the reliability and efficiency of all equipment and facilities critical to our heat treatment operations, manage key projects related to equipment upgrades, facility expansions, and process improvements. The ideal candidate will bring expertise in scientific management principles, such as predictive and preventive maintenance and Total Productive Maintenance (TPM).

Job Duties & Responsibilities (Essential Functions)

Maintenance Management:

Develop and implement a comprehensive maintenance strategy, incorporating preventative, predictive, and corrective maintenance programs to minimize downtime and ensure equipment reliability.

• Define the Basic Equipment Conditions (BEC) for all critical heat-treating equipment by establishing clear standards for optimal operating conditions.
• Develop detailed Standard Operating Procedures (SOPs) for maintenance tasks.
• Implement a Standardized Maintenance Checklist System to ensure consistency in daily, weekly, and monthly maintenance activities.
• The position requires a working knowledge of:

Pneumatics

AC and DC circuits and systems

Burner operation and tuning

Hydraulics

Pipe fitting

Metal fabrication

Programable Logic Controllers (PLCS)

• Use data from equipment sensors, performance logs, and failure analysis to refine SOPs and ensure they address root causes of wear and tear or failure.
• Establish a process for regularly reviewing and updating maintenance procedures to incorporate technological advancements, feedback from maintenance teams and lessons learned from equipment performance data.
• Ensure all maintenance procedures align with industry standards (e.g. AS911, ISO 9001, AMS 2750 for heat treating) and regulatory requirements.
• Utilize a Computerized Maintenance Management System (Bluestreak) to track equipment performance, maintenance history, failure trends, and adherence to standardized procedures.
• Manage, mentor, and develop a team of maintenance technicians, fostering a collaborative and high-performing work environment.
• Conduct performance evaluations, identify skill gaps, and coordinate training programs to enhance team capabilities for both maintenance and production staff.
• Promote a safety-first culture, ensuring all maintenance and operator-led activities adhere to strict safety protocols.
• Develop project plans, including timelines, budgets, and resource allocation, ensuring alignment with business objectives.
• Lead projects related to equipment upgrades, facility expansions, and process improvements to support the company's growth.
• Work closely with senior leadership to align maintenance TMP, and project goals with the company's strategic vision.
• Participate and Chair Departmental Maintenance Meetings.

Training and Development of Maintenance and Production Personnel:

• Develop and deliver comprehensive training programs for maintenance technicians on standardized maintenance procedures.
• Provide hands-on training for specialized heat treatment equipment, focusing on proper inspection, lubrication, calibration, and repair techniques to maintain equipment at optimal conditions.
• Implement a Total Productive Maintenance (TPM) program to engage production personnel in routine equipment care and maintenance, promoting accountability and increasing equipment uptime.

The statements herein are intended to describe the general nature and levels of the work performed by employees but are not a complete list of responsibilities, duties, and skills required of personnel so classified. Furthermore, the job description does not constitute a written or implied contract for employment. ThermTech reserves the right to revise or change job duties and responsibilities as the need arises.

Minimum Requirements:

• Applicants must be legally entitled to work in the United States (i.e., a citizen or national of the U.S., a lawful permanent resident, a non-resident, authorized to work in the U.S. without ThermTech sponsorship). ThermTech does not sponsor visas, either at time of hire or at any later time.
• This position must satisfy ITAR (DSP-5) compliance requirements; therefore, candidates must be a lawful permanent resident [8 U.S.C. 1101(a)(20)] or a protected individual [8 U.S.C. 1324b(a)(3)]. Employment of Foreign Persons(s) [22 CFR 120.63] will be contingent on receiving the DSP-5 license from the US State Department.
• All hires are contingent upon a 9-panel hair follicle drug test & background check.
• May be required to work overtime or any shift, including weekends.
• May be required to obtain and maintain forklift operation certification

Physical & Mental Demands: The following physical and mental demands consist of but are not limited to the following:

• Must be able to work in a standing position for extended periods in a non-climate controlled industrial environment
• Ability to bend, pull, stoop, and reach to perform functions.
• Capable of lifting and carrying at least 25-pound objects throughout shift
• Must be exposed to heat, fumes, noise, humidity, etc.
• Must have the cognitive and mental capacity to perform essential job functions.
• Must demonstrate the ability to read, write, and communicate in the English language.
• Must demonstrate the ability to perform fundamental mathematical skills and concepts (e.g. addition, subtraction, multiplication, division, fractions, decimals, percentages, and the basics of algebra and geometry).
• Visual acuity to read documents, computer screens, files, etc.
• Ability to hear in person and via phone.

Education: Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related field

Experience :

• 3+ years of experience in maintenance management. Manufacturing or heat treatment maintenance management preferred.
• Proven track record of managing large-scale, complex projects.
• Familiarity with heat treatment equipment (e.g., furnaces, quenching systems) preferred.
• Experience implementing TPM programs in a manufacturing environment.
• Proficiency in analyzing equipment performance data and implementing predictive maintenance technologies.

Skills:

• Proficient computer skills in Bluestreak (ERP/MRP), Microsoft Word, PowerPoint, and Excel.
• Excellent leadership and communication skills, with the ability to manage and motivate diverse teams.
• Strong problem-solving skills and a proactive approach to addressing operational challenges.
• Excellent communication skills both with employees and customers.
• Be a true professional.
• The ability to work with honesty and integrity to deliver exceptional quality and top shelf customer service.
• Ability to develop strong partnerships with other team members.