Saw Operator

Job Description

Job Description

Description:

VULCAN is a precision engineering, manufacturing, and machining company dedicated to producing high-performance, mission-critical components and solutions for energy, defense, aerospace, and heavy industrial industries. Whether it’s in the field, in the ocean or on the launch pad, we deliver maximum value. 

We are seeking an experienced Horizontal Band Saw Operator to join our manufacturing team. You will set up, program, and run semi-automatic and fully CNC-controlled horizontal band saws—specifically Behringer, Cosen, and Auto-Saw machines—to cut solid steel round bars into precision blanks for downstream machining. The ideal candidate can adhere to established schedules, work independently, communicate effectively, and maintain strict dimensional tolerances and material traceability throughout 

the manufacturing process.

Role & Responsibilities:

• Machine Operating & Controller Setup. Set cut lengths, records piece counts, establishes proper coolant flow, and follows established processes on Behringer, Cosen, and Auto-Saw automated control systems.
• Solid Round Bar & Bundle Clamping. Load, align, and secure single heavy bars or nested multi-bar bundles using hydraulic split-front vises and overhead bundle clamps to prevent bar rotation under load.
• Blade & Cutting Parameter Tuning. Select proper low-TPI bi-metal or carbide[1]tipped blades, perform controlled blade break-ins, and adjust VFD blade speeds (SFM), servo down feed rates, and cutting pressure based on bar diameter and steel grade.
• Quality & Tolerance Verification. Perform first-article and in-process checks using digital calipers, micrometers, and machinist squares to verify blank length, flatness, and squareness.
• Material Traceability & Safe Handling. Safely load heavy bar stock onto infeed roller conveyors using overhead bridge cranes or forklifts, keep visually similar steel grades (such as 1018, 4140, 4340, and bronze) segregated, and transfer heat numbers to cut batches, work orders and usable remnants.
• Preventative Maintenance. Monitor flood coolant and oil levels, maintain synchronized wire chip brushes and chip conveyors, and inspect carbide blade guides and hydraulic tensioning systems.

Education & Qualifications:

• Minimum of 1 years of experience operating semi-automatic or CNC horizontal band saws 
• in a metal fabrication, machine shop, or steel service center environment.
• Direct experience setting up and running Behringer, Cosen, or Auto-Saw horizontal band saws (or equivalent dual-column production saws).
• Proven background cutting solid steel round bar (carbon, alloy, tool, or stainless steel) and managing multi-bar bundle clamping.
• Ability to read engineering prints, cut lists, and work orders, and accurately measure parts with digital calipers, tape measures, and squares.
• Working knowledge of blade pitch selection, chip formation troubleshooting, and basic preventative maintenance.
• Experience safely operating overhead bridge cranes, hoists, or forklifts to handle heavy stock.

Preferred Skills & Experience:

• Hands-on familiarity with Cosen Smart NC-100 controls, Behringer, and Nishijimax cutting systems.
• Experience maintaining heat-lot traceability for aerospace, automotive, or ISO[1]certified manufacturing environments

Work Schedule & Travel Requirements:

• Monday – Thursday, 4:15 PM to 2:45 AM

Physical Demands & Work Environment: (Change below depending on role)

• Ability to stand for full shifts and lift or maneuver up to 50 lbs (with overhead cranes or hoists required for heavier bar stock).
• Regular exposure to dust and noise in the production environment.
• Regularly required to stand, walk, bend, and lift; use hands to finger, handle or feel objects, tools, or controls; reach with hands and arms; The employee is occasionally required to sit, reach above shoulders, climb stairs; balance; stoop, kneel, crouch or crawl; talk, hear, see, and smell
• Can lift and carry products up to 50 lbs

Benefits Summary:

• Comprehensive medical, dental, and vision insurance
• Company-paid Life and Accidental Death & Dismemberment (AD&D) insurance
• Company-paid Short-Term and Long-Term Disability insurance
• 401(k) retirement savings plan with a 100% Company match on employee contributions up to 6% of eligible compensation
• Paid Time Off (PTO) to support rest, personal time, and work-life balance
• Nine (9) Company-paid holidays each calendar year
• Opportunities for professional growth and career development
• A collaborative, safety-focused, and team-oriented work environment

We believe our employees are our greatest asset and are proud to offer benefits that help support you and your family—both professionally and personally.

Please Note: Benefits are subject to eligibility requirements and may be modified, amended, or discontinued by the Company at its discretion. All benefit plans are governed by the applicable plan documents and Company policies, which will control in the event of any inconsistency.

Pay Transparency:

The compensation range listed represents the anticipated base pay for this position. Actual compensation may vary based on factors including experience, education, skills, certifications, internal equity, geographic location, and business needs.

Background Check and Drug Screen:

Employment is contingent upon successfully completing a background investigation and pre-employment drug screening conducted in accordance with applicable federal, state, and local laws.