Test Technician II

Description:

Position Summary: Support the Test Lab in daily operations and new project activities, including test setup and execution, equipment troubleshooting, fixture fabrication, instrumentation, data collection, and laboratory organization.

Essential Duties and Responsibilities include the following, other duties may be assigned:

• Set up and conduct assigned full-scale static structural tests and component-level abuse and lifecycle tests in accordance with approved test procedures.
• Operate and troubleshoot pneumatic, hydraulic, electrical, and robotic test systems.
• Develop, modify, and troubleshoot test sequences and control logic with engineering guidance as needed.
• Read and follow test specifications, engineering drawings, wiring diagrams, and work instructions.
• Modify, fabricate, and assemble test fixtures and test equipment.
• Perform electrical troubleshooting using wiring diagrams and a multimeter, including voltage, current, and continuity measurements.
• Assemble wiring harnesses and electrical connectors.
• Safely use hand, power, air, and measuring tools.
• Use measurement and inspection tools, including calipers, tape measures, micrometers, rulers, scales, and other applicable precision instruments.
• Assist with test-seat inventory, including post-test reviews, seat breakdown, documentation, and warehouse storage.
• Generate test data sheets, review test results for accuracy and completeness, and provide data to certification and test engineers for analysis.
• Assist with the development and implementation of new test equipment and laboratory projects.
• Maintain calibration records and manage instrumentation and related inventory.
• Maintain 5S standards and a clean, safe, and organized laboratory.

Requirements:

Required Qualifications

• High school diploma or GED equivalent.
• Understanding of programming logic, sequencing, timing, and digital and analog control signals.
• Ability to read and interpret engineering drawings, wiring diagrams, test specifications, and technical procedures.
• Experience with pneumatic or hydraulic systems.
• Basic electrical knowledge, including AC/DC voltage and current measurements, multimeter use, continuity checks, and wiring-harness assembly.
• Experience using hand measurement and inspection tools, including calipers, tape measures, micrometers, rulers, scales, and other applicable precision instruments.
• Proficiency with Microsoft Word and Excel.
• Familiarity with 5S standards and lean manufacturing principles.
• Mechanical aptitude and ability to safely use common hand and power tools.
• Ability to lift at least 60 pounds without assistance.
• Proactive, self-directed, and able to work in a laboratory environment with minimal supervision.

Preferred Qualifications

• Experience with programmable logic controllers, including NI cRIO/PXIe, Siemens SIMATIC, Allen-Bradley, or similar automation systems.
• Experience with microcontrollers or other automated control platforms.
• Experience with LabVIEW, Python, VBA, or other programming languages used for automation, data acquisition, or data analysis.
• Experience with sensors such as load cells, strain gauges, string potentiometers, or similar instrumentation.
• Familiarity with automated feedback-control systems, including PID control loops.
• Experience with manual mill and lathe machining, markup/layout operations, or CNC programming and machining.
• Familiarity with six-axis industrial or collaborative robotic arms.
• Familiarity with portable CMM measurement arms, such as Romer or FARO systems.
• Experience with Microsoft PowerPoint.
• Forklift operating experience or certification.

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