Packaging Team Lead - nights
Woodstock Sterile Solutions
Woodstock Sterile Solutions (WSS) is the leading North American blow-fill-seal (BFS) sterile contract development and manufacturing organization (CDMO). From our 430,000 sq ft advanced aseptic manufacturing facility in Woodstock, Illinois, we leverage 50+ years of BFS technology leadership and our patented cold BFS process to serve clients across ophthalmics, respiratory, biologics, and diagnostics markets. We are committed to Proven Excellence. Trusted Solutions.
Position Overview
The Packaging Team Lead oversees the packaging and inspection of pharmaceutical products in accordance with packaging instructions, SOPs, and current Good Manufacturing Practices (cGMP), while adhering to health and safety requirements. This role provides frontline leadership to Production Associates, ensuring the packaging line runs safely, efficiently, and in full compliance. This position is scheduled to work Wednesday - Friday and every other Saturday, 5:45PM - 6:00AM, and is eligible for 15% shift premium for the overnights and a $2/hour shift differential for the 12-hour shifts.
Key Responsibilities
People Leadership
Provide leadership and direction to Production Associates in the inspection and labeling of product, delegating duties and ensuring operations are completed on time and per SOPs
Perform on-the-job training as required
Daily resource planning, including scheduling of Production Associates to lines
Attend daily pass-down meetings at the start and end of every shift
Provide break coverage for Production Associates as needed
Production Operations
Perform packaging line start-ups, shutdowns, and clearances; ensure complete and accurate line set-up for each production lot
Document all required clearance steps in the Packaging Work Order (PWO), following applicable SOPs
Ensure adherence to the production schedule and identify discrepancies (sanitization, material handling, rework, units produced, downtime, etc.)
Inspect product for defects and respond accordingly
Coordinate and manage all off-line reworks
Monitor MasterControl accounts to ensure Production Associates remain training-compliant
Maintain a neat, orderly work area free of debris or extraneous items
Inform production leadership of any product or equipment problems
Compliance & cGMP
Conduct daily audits of cGMP paperwork completed by self and co-workers following sanitization activities, ensuring proper Good Documentation Practices (GDP)
Always utilize safe work practices (proper bending/lifting techniques, chemical awareness, slip/trip/fall awareness, etc.)
Maintain effectiveness of Quality System components relevant to the role
Identify, evaluate, and manage risk to ensure product quality; communicate risk policies and processes throughout the organization
Other duties as assigned
Qualifications
Education
High school diploma or equivalent
Experience
Minimum of one year of manufacturing experience, preferably pharmaceuticals
Packaging operation experience beneficial
Experience performing dimensional evaluations desired
Functional testing experience desired
Demonstrated leadership ability required
Knowledge, Skills & Abilities
Familiarity with cGMP and safe work practices
Proactive and willing to take initiative and responsibility
High level of attention to detail
Excellent documentation skills utilizing GDP, with the ability to review for accuracy and logic
Strong problem-solving and analytical skills, incorporating basic mathematical and reasoning ability
Works well in a team environment and fosters teamwork to get results
Excellent verbal, written, and interpersonal communication skills, including direct interaction with outside suppliers, managers, and site leadership
Computer literate with MS Office (Word/Excel/PowerPoint) and shop floor ERP & PSR systems (JDE preferred)
Ability to interpret a variety of instructions in written, oral, diagram, or schedule form
Comfortable meeting deadlines and working under pressure with limited supervision
Demonstrated ability to read, write, and speak clear English
Physical Requirements
Visual acuity of 20/30 (corrected)
Ability to stand for up to 12 hours per day
Frequent sitting, standing, walking, reaching, talking, listening, writing, handling, and grasping
Occasional climbing of ladders/steps, walking inclines and uneven terrain, stooping, kneeling, crouching, bending, turning, balancing, and carrying
Frequent lifting/moving up to 20 lbs; occasional lifting/moving up to 50 lbs
Notice to Agency and Search Firm Representatives: Woodstock Sterile Solutions is not accepting unsolicited resumes from agencies and/or search firms for this job posting. Resumes submitted to any Woodstock Sterile Solutions employee by a third party agency and/or search firm without a valid written & signed search agreement, will become the sole property of Woodstock Sterile Solutions. No fee will be paid if a candidate is hired for this position as a result of an unsolicited agency or search firm referral. Thank you.
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