Process Engineer

Process Engineer

Location: Birmingham Metro Area, AL

Duration: 12 Months

Pay Rate: $35-$38.78/hr on W2

Responsibilities:

• Lead continuous improvement (CI) initiatives using Lean Manufacturing and Six Sigma methodologies to streamline processes, remove waste, and improve overall efficiency
• Implement and maintain 5S workplace organization programs to create clean, organized, and efficient manufacturing environments that support productivity and safety
• Prepare and manage Requests for Quotations (RFQs) and Requests for Proposals (RFPs) for new equipment, tooling, and manufacturing systems to support capacity expansion and process optimization
• Order and install equipment and coordinate procurement activities working closely with suppliers to ensure timely delivery and compliance with technical specifications
• Define and optimize factory layout configurations to improve material flow, reduce transportation waste, and maximize space utilization for current and future production needs
• Develop, document, and maintain Standard Operating Procedures (SOPs) for manufacturing processes to ensure consistency, quality, and compliance across production lines
• Create and implement Manufacturing System Design tools including process maps, ergonomic analysis, yamazumi and work instructions to support operator training and process standardization
• Conduct time studies, capacity analyses, and bottleneck identification exercises to support data-driven decision making for process improvements
• Collaborate with cross-functional teams including production, quality, maintenance, and safety to implement integrated solutions that enhance overall equipment effectiveness

Candidate Qualifications:

• Strong technical background in manufacturing engineering, industrial engineering, or mechanical systems with emphasis on process optimization
• Proven ability to apply Lean Manufacturing principles including value stream mapping, waste elimination, and continuous flow to real-world production environments
• Experience conducting root cause analysis and implementing corrective and preventive actions to address process variability and quality issues
• Experience in creating technical documentation including process flows, layout drawings, equipment specifications, and standard operating procedures
• Project management skills with ability to coordinate multiple improvement initiatives simultaneously while meeting deadlines and budget constraints
• Excellent communication skills to collaborate effectively with production teams, equipment vendors, contractors, and management stakeholders
• Data-driven mindset with ability to analyze production metrics, identify improvement opportunities, and measure results of implemented changes
• Demonstrated experience contributing to innovation-focused projects, including development of new products, systems, workflows, or construction methodologies.
• Proven ability to generate and implement innovative ideas, improving design efficiency, constructability, automation, or manufacturing integration.
• Background working in new project development, pilot programs, or early stage project environments where requirements evolve rapidly.
• Comfortable operating in a startup-like or entrepreneurial environment, characterized by fast decision-making, limited precedent, and high ownership.
• Strong collaborator with the ability to communicate and work with cross-functional disciplines, including Engineering, Manufacturing, and Innovation.
• High attention to detail, balanced with a solution-oriented and forward-thinking mindset.
• Self-starter, hands-on and collaborative in achieving results
• Able to distill, package, and present complex information in a clear, concise, and compelling manner
• Process and goal-oriented while comfortable with complexity and ambiguity

Education:

• High School Education Degree or equivalent

Key Required Competencies and Experience:

• 1-3 years of experience in process engineering, manufacturing engineering, or continuous improvement roles within manufacturing operations
• Hands-on experience implementing Lean Manufacturing or Six Sigma projects with documented results in waste reduction, cycle time improvement, or cost savings
• Lean Six Sigma Green Belt or Black Belt certification is highly advantageous
• Proficiency with CAD software (AutoCAD) for layout design and equipment specification is also a big advantage
• Experience managing equipment installation projects
• Knowledge of fabrication processes including welding, cutting, rollforming, and assembly operations in metal manufacturing environments is preferred
• Strong understanding of workplace safety requirements and ability to integrate safety considerations into process design and improvement initiatives
• Be able to operate and assemble components, including the use of screwdrivers, sawers, skilsaws
• Hands-on attitude and willingness to learn new things.
• Open-minded and willing to teach others.
• Strong communication skills.
• Ability to work independently and as part of a team.
• Manufacturing experience, including knowledge of 5S, lean manufacturing, and process flow optimization.
• 50lb lifting is required