Quality Engineer

Quality EngineerAt Life Fitness / Hammer Strength, we're dedicated to empowering the world to work out and creating healthier lives together. As a Quality Engineer, you'll play a critical role in ensuring the quality, reliability, and performance of industry-leading fitness equipment that serves customers around the globe. Working closely with Operations, Engineering, Purchasing, Suppliers, and Quality teams, you'll lead problem-solving initiatives, strengthen manufacturing quality systems, and drive continuous improvement efforts that enhance product performance and customer satisfaction. This is an opportunity to make a visible impact in a collaborative, fast-paced manufacturing environment while helping deliver innovative, high-performance workout solutions that customers trust.As our Quality Engineer, you will:Lead structured root cause analysis and corrective action activities using tools such as 8D, 5-Why, Fishbone, Pareto Analysis, and effectiveness verification.Partner cross-functionally to identify, contain, and resolve supplier, process, product, and reliability issues.Support and continuously improve the Quality Management System, including ISO 9001 compliance activities.Develop and deliver quality training that improves awareness, problem-solving capability, and consistent execution of quality requirements.Collaborate with Engineering, Operations, Purchasing, and suppliers during new product launches and production changes using PPAP, PFMEA, Control Plans, MSA, and capability studies.Lead supplier quality improvement initiatives, including supplier corrective actions (SCARs), containment activities, escalations, and effectiveness verification.Drive resolution of nonconforming material through NCR/MRB processes, rework validation, risk assessment, and recurrence prevention.Analyze customer complaints, warranty, and field-quality data to identify trends and implement sustainable corrective actions.Lead continuous improvement initiatives utilizing Lean, Six Sigma, Kaizen, and other data-driven methodologies.Provide technical guidance and support to Quality Technicians and other team members.Maintain a strong presence on the manufacturing floor to support operators, supervisors, technicians, and engineers in resolving quality concerns.Own quality issues from containment through closure, ensuring timely and effective resolution.Conduct product, process, and quality system audits while driving corrective actions and continuous improvement.Develop and improve inspection methods, measurement systems, Gauge R&R studies, and capability analyses.Create and maintain quality documentation including procedures, work instructions, PFMEAs, Control Plans, inspection plans, and quality records.Develop and communicate meaningful quality metrics and reports, including defect trends, scrap, rework, first-pass yield, PPM, NCRs, customer complaints, and supplier performance.Utilize statistical analysis and manufacturing data to identify opportunities for improvement and support business decisions.What Life Fitness / Hammer Strength is looking for in our Quality Engineer:Bachelor's degree in Engineering or a related technical field, or equivalent experience.3-5 years of quality engineering or related manufacturing quality experience.Demonstrated experience leading root cause analysis, corrective actions, nonconforming material investigations, and manufacturing problem-solving efforts.Working knowledge of SPC, process capability analysis (Cp/Cpk), measurement system analysis, and statistical methods.Advanced Microsoft Excel skills and experience analyzing manufacturing and quality data to identify trends and recommend solutions.Strong analytical, organizational, and problem-solving abilities with a proven ability to independently drive results.Effective written and verbal communication skills with the ability to influence cross-functional teams and suppliers.Preferred Qualifications:Experience with precision measurement equipment, engineering drawings, GD&T, and dimensional inspection.CMM programming and operation experience, including Calypso and/or PC-DMIS.Experience with Minitab or similar statistical software.Working knowledge of ISO 9001, Lean Manufacturing, Six Sigma, PPAP, PFMEA, Control Plans, MSA, and other core quality tools.Manufacturing experience involving machining, fabrication, welding, powder coating, paint, assembly, or related processes.ASQ CQE, CQA, CRE, Six Sigma, or equivalent professional certification.Experience with Power BI, Python, computer vision, or other advanced analytics and automation technologies.Why Join Us?You'll have the opportunity to make a direct impact on product quality, customer satisfaction, and manufacturing excellence while collaborating with talented teams who are passionate about innovation and continuous improvement. If you thrive in a hands-on manufacturing environment, enjoy solving complex problems, and are motivated by delivering exceptional results, we'd love to hear from you.Work EnvironmentThis position is primarily based in a manufacturing environment and may involve exposure to elevated noise levels. Appropriate personal protective equipment (PPE) is required as applicable.At Life Fitness / Hammer Strength, we think customer first, play as one team, and raise the bar on fitness innovation —in the gym and in every corner of our facilities. We persevere and get it done, with a clear purpose to inspire each other to live healthier lives. If you're ready to bring out the best in people while powering the future of fitness manufacturing, we invite you to apply.Life Fitness / Hammer Strength takes pride in our talented employees and believes in providing opportunities for further growth and advancement. We encourage you to test your strengths, push your limits, and unleash your potential. If you feel the position is right for you, we invite you to apply. We'll work with you closely to support you throughout the hiring process. If your CV/ resume shows that your skills and experience have synergy with the job description, then we'll hop on a call to get to know you and your experience and discuss the position in more detail. If it's not the right opportunity this time, we'll always let you know.Life Fitness / Hammer Strength offers a comprehensive package of benefits for full-time team members, including, but not limited to: a 401(k) savings plan with 4% employer match; medical, dental and vision insurance, parental, medical and military leaves of absence, paid time off, including 12 paid holidays throughout the calendar year, paid vacation days beginning at 13 days annually, paid sick leave as provided under state and local paid sick leave laws, company paid short-term disability and optional long-term disability, health savings account, health care and dependent care reimbursement accounts, employee and dependent life insurance and supplemental life and AD&D insurance, hospital indemnity; identity protection, legal services, adoption assistance, tuition assistance, commuter benefits, employee discounts, and an employee assistance program that includes free counseling sessions. Employees also have access to our state-of-the-art on-site fitness center featuring industry-leading Life Fitness and Hammer Strength equipment, making it easy to support health and wellness before, during, or after the workday. Eligibility for benefits is governed by the applicable plan documents and policies.Life Fitness / Hammer Strength is an equal opportunity employer. All qualified applicants, including individuals with disabilities and protected veterans, are encouraged to apply. Life Fitness / Hammer Strength complies with all applicable federal, state, and local laws regarding employment, recruitment and hiring. All qualified applicants are considered for employment without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, citizenship status, disability, protected veteran status, or any other category protected by applicable federal, state, or local laws.There continues to be a significant increase in phishing attempts across all industries where fraudsters are impersonating real employees and sending fictitious job offers to applicants in a scheme to obtain sensitive information. Please note that Life Fitness/Hammer Strength will never ask for your financial information at any part of the interview process, including the post-offer stage, and will only correspond through "@lifefitness.com" or "@indoorcycling.com" domain email addresses or " View email address on click.appcast.io " for U.S. opportunities.Life Fitness/Hammer Strength does not accept applications, inquiries or solicitations from unapproved staffing agencies or vendors.