Robotics Controls Engineer

Full-time

Pi-Square Technologies LLC

Robotics Controls Engineer

Core Responsibilities:
Strong background in mechanical engineering principles combined with elite-level programming and system analysis capabilities to bridge the gap between physical design and complex control logic.
System Design & Analysis: Lead the mechanical design of custom automation cells and end-of-arm tooling (EOAT) using SolidWorks, ensuring adherence to ASME Y14.5 standards.
Feasibility & Validation: Conduct rigorous Robot Reachability studies and Payload Analysis (accounting for joint torque, center of gravity, and moment of inertia) to validate system performance before physical execution.
Safety & Compliance: Perform comprehensive Risk Assessments and Safety Analyses in accordance with ANSI/RIA R15.06 and ISO 10218. Integrate safety PLCs, light curtains, and fail-safe mechanisms to ensure a zero-harm environment.
Robotics & Programming: Design and program complex robotic workcells. Act as the subject matter expert for high-level robot logic and motion profile optimization.
Control Systems: Develop robust PLC programs (utilizing both Digital and Analog I/O) and intuitive HMI interfaces.
Electrical Engineering: Create, interpret, and troubleshoot detailed electrical schematics and industrial prints.
Vision Integration: Program and calibrate advanced Machine Vision systems for high-precision inspection, part location, and robotic guidance.
Lean Manufacturing: Apply Lean principles (5S, Kaizen, Value Stream Mapping) to eliminate waste and maximize throughput in automated lines.

Required Qualifications:
Education: Bachelor's degree in mechanical engineering or a related engineering field.
Certification: Successfully passed the FE (Fundamentals of Engineering) exam.

Mechanical Expertise: Strong proficiency in SolidWorks 2020 and AutoCAD, with a solid understanding of GD&T (ASME Y14.5) principles.
Experienced in Powertrain Fixture Design, with excellent problem-solving and analytical skills.

Controls & Electrical: Advanced knowledge of PLC/HMI programming and electrical schematic design .

Robotics & Vision: Expert-level experience in programming 6-axis robots (e.g., Fanuc, ABB, Kuka) and integrated vision platforms (e.g., Cognex, Keyence).
Safety Standards: Demonstrated experience with ISO 13849 or ANSI B11.19 safety standards and risk assessment methodologies.
Pi-square technologies is a Michigan (USA) Headquartered Automotive Embedded Engineering Services company, Synergy Partner for major OEMs and Tier 1s and their implementation partners in Automotive Embedded Product Development, Projects, Requirements Analysis, Software Design, Software Implementation, Efficient Build, Release Process, and turnkey software V & V Services. We have more than 20+ years of industry expertise with specialization in the latest cutting-edge automotive technologies such as Infotainment, connected vehicles, Cyber security, OTA, and Advanced Safety/ Body electronics.

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Vacancy posted 1 day ago

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