Senior Controls Engineer - Personal Care Product Manufacturing

Teksky

Job Description
Job Description
Role Overview:
We are seeking an experienced Senior Controls Engineer for a hands-on role with GEMCO, a leading manufacturer of custom industrial mixing, blending, drying, and material-processing equipment. This role will lead controls design, PLC/HMI programming, system integration, testing, and commissioning for new and retrofit projects.

Key Responsibilities:
Design and develop complete industrial control systems.
Program and troubleshoot PLC, HMI, and SCADA applications.
Develop I/O lists, electrical schematics, control narratives, and network architecture.
Integrate PLCs, VFDs, instrumentation, sensors, safety systems, and third-party equipment.
Configure industrial communication networks and data collection systems.
Lead FAT, SAT, startup, commissioning, troubleshooting, and validation.
Work closely with customers, mechanical engineers, project managers, vendors, and internal teams.
Support equipment upgrades, retrofits, customer troubleshooting, and continuous improvement.
Ensure systems meet applicable electrical and machine safety standards.

Qualifications:
Bachelor’s degree in electrical, Controls, Automation, Mechatronics Engineering, or related field.
Industrial automation/controls engineering experience.
Experience with custom machinery, OEM equipment, or process manufacturing.
Strong experience with Allen-Bradley ControlLogix/CompactLogix and/or Siemens PLCs.
Experience with FactoryTalk, WinCC, Ignition, or similar HMI platforms.
Knowledge of EtherNet/IP, Profinet, Modbus, and OPC-UA.
Experience with VFDs, motion control, instrumentation, and machine safety systems.
Strong troubleshooting, project management, communication, and customer-service skills.
Experience with FAT/SAT, UL 508A, batch processing, or pharmaceutical/food/chemical equipment is a plus.

Vacancy posted 2 days ago

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