Mobile Automation Maintenance Technician

Job Description

Job Description

OVERVIEW

Electrolit Manufacturing USA (EMUSA) is a new, state-of-the-art beverage manufacturing facility in Waco, TX. The 640,000 sqft. Facility is situated in the Texas Central Industrial Park and will be operating on a 24/7 schedule. The facility will manufacture and distribute the 26 flavors of ElectrolitTM - the fastest growing isotonic hydration beverage in the US.

 

LOCATION

Waco, TX - Onsite

 

POSITION SUMMARY

The Automation Maintenance Technician is responsible for maintaining, troubleshooting, repairing, and optimizing automated material-handling and production systems. The role supports the safe, reliable, and efficient operation of PLC-controlled equipment, robotics, conveyors, E80 LGV systems, battery charging stations, pallet conveyor systems, and associated electrical, mechanical, hydraulic, and control components. Working closely with the Embedded Automation Engineer, the technician will progressively develop the technical expertise required to assume increased ownership of the maintenance, reliability, troubleshooting, and continuous improvement of the E80 LGV fleet, including Rear Wheel Drive, Pantograph, and Reach vehicle models. The position requires a strong combination of electrical, automation, and mechanical maintenance skills to maximize equipment availability, system performance, and operational efficiency.

 

This position is intended to serve as the primary backup and succession role for the Embedded Automation Engineer, with the expectation that the technician will progressively assume increased responsibility for the maintenance, reliability, troubleshooting, and continuous improvement of the E80 LGV fleet, charging infrastructure, and pallet conveyor systems.

 

KEY RESPONSIBILITIES

Equipment Maintenance and Troubleshooting

· Diagnose, troubleshoot, and repair automation equipment, electrical systems, PLC controls, robotics, conveyors, and automated material-handling systems.

· Perform preventive, predictive, and corrective maintenance on automated equipment.

· Respond to equipment breakdowns and restore operations while minimizing downtime.

· Complete root cause analysis and implement corrective actions for recurring equipment failures.

· Monitor system performance and identify opportunities to improve equipment reliability and availability.

· Mechanical Systems Maintenance

· Inspect, diagnose, repair, and replace mechanical components including drive assemblies, wheel systems, bearings, gearboxes, chains, sprockets, couplings, belts, and conveyor components.

· Perform maintenance and troubleshooting of LGV mechanical systems including steering mechanisms, drive units, load-handling devices, pantographs, reach mechanisms, hydraulic lift systems, and structural assemblies.

· Maintain and repair hydraulic, pneumatic, and electromechanical systems used in automated material-handling equipment.

· Perform alignment, adjustment, lubrication, and calibration of mechanical components to ensure optimal equipment performance and longevity.

· Inspect equipment for wear, vibration, misalignment, and mechanical degradation, implementing corrective actions before failures occur.

· Support installation, rebuild, and replacement of motors, gearboxes, actuators, and other critical mechanical assemblies. 

Automation System Support

• Support, maintain, and troubleshoot E80 LGV systems including Rear Wheel Drive, Hydraulic Lift, Pantograph, and Reach vehicle models, battery charging systems, navigation equipment, safety devices, fleet-management software, drive motors, hydraulic systems, and load-handling mechanisms.
• Perform inspections and preventive maintenance on LGV mechanical, electrical, and control systems to ensure maximum fleet availability and performance.
• Troubleshoot PLCs, HMIs, sensors, motors, drives, VFDs, industrial networks, and control panels.
• Assist with equipment commissioning, system upgrades, software updates, and validation activities.
• Coordinate with automation vendors and technical support teams when advanced troubleshooting is required.
• Assist in managing critical spare parts inventory for LGVs, battery chargers, conveyor systems, and associated automation equipment.

Reliability and Continuous Improvement

• Analyze equipment performance and maintenance history to improve reliability and reduce repeat failures.
• Participate in continuous improvement, Kaizen, and cost-reduction initiatives.
• Develop and improve preventive-maintenance tasks, inspection standards, and predictive-maintenance practices.
• Recommend equipment modifications that improve safety, throughput, maintainability, and equipment life.
• Support reliability-centered maintenance initiatives for LGVs, conveyor systems, and automated material-handling equipment.

 

Documentation and Compliance

• Maintain accurate work orders, maintenance records, parts usage, and equipment history in the designated system.
• Create and update maintenance procedures, work instructions, inspection checklists, and troubleshooting guides.
• Follow company safety requirements, lockout/tagout procedures, electrical-safety practices, and applicable regulatory standards.
• Support safety, maintenance, and compliance audits.
• Maintain accurate documentation of LGV maintenance activities, software updates, component replacements, and system modifications.

 

Operational and Technical Support

• Provide technical support to warehouse and production personnel during normal operations and equipment interruptions. 
• Serve as a technical liaison among operations, engineering, maintenance, IT, and equipment vendors. 
• Communicate equipment condition, repair status, operational risks, and recommend follow-up actions clearly and promptly. 
• Provide practical coaching to equipment users on proper operation, basic fault recognition, and escalation expectations. 

  

JOB EFFICIENCY MEASURES

Job performance will be assessed using measurable metrics, which may include but are not limited to:

· Production output and throughput targets.

· Accuracy and quality rates.

· Adherence to safety, regulatory, and compliance standards.

· Equipment uptime, utilization, and operational efficiency.

· On-time completion and schedule adherence.

· Participation in and contribution to continuous improvement initiatives.

 

QUALIFICATIONS

• Minimum of 3 years of experience in automation, intralogistics, manufacturing, warehouse automation, or industrial-equipment environments. 
• Experience maintaining industrial mechanical systems including conveyors, hydraulic systems, gearboxes, bearings, drive assemblies, and automated material-handling equipment.
• Strong troubleshooting, diagnostic, and problem-solving skills.
• Experience in customer-facing or operational-support technical roles.
• Ability to read electrical schematics, mechanical drawings, hydraulic diagrams, and equipment documentation.
• Working knowledge of industrial safety practices, including lockout/tagout (LOTO).
• Working knowledge of hydraulic and pneumatic systems, mechanical power-transmission components, and industrial maintenance best practices.
• Demonstrated ability to troubleshoot complex electromechanical systems involving electrical controls, mechanical components, and automation equipment.
• Experience with battery-charging systems, industrial mobile equipment, and automated guided vehicles is preferred.
• Ability to work flexible schedules, including weekends and on-call support when required.

 

WORK ENVIRONMENT AND PHYSICAL DEMANDS

This position is performed primarily in a manufacturing and production environment within a beverage manufacturing facility. The work environment may include exposure to moving mechanical parts, automated and manual production equipment, wet or humid conditions, temperature variations, and moderate to high noise levels. Employees may be required to work on elevated work surfaces, platforms, ladders, or stairs, and in or around confined or restricted spaces in accordance with applicable safety procedures and training. Appropriate personal protective equipment (PPE) is required and must be worn at all times while on the production floor or in designated work areas, in accordance with OSHA standards and company safety policies. While performing the duties of this job, the employee is regularly required to stand, walk, bend, reach, climb, balance, push, pull, and use hands and arms to operate machinery, tools, and equipment. The role involves repetitive motions, sustained physical activity, and maintaining situational awareness in a dynamic production environment. The employee must be able to regularly lift and/or move objects weighing up to 50 pounds, with or without assistance. Work schedules may include extended shifts, overtime, weekends, and/or holidays based on production demands.

 

OTHER REQUIREMENTS:

· Must be able to lift 30 lbs.

· Must be able to comfortably use ladders and step stools.

· Written Communication: Understands and clearly conveys information in writing.

· Reading Comprehension: Interprets written instructions and job-related documents.

· Critical Thinking: Evaluated information and solutions using logic and reasoning

· Active Listening: Listens attentively and responds appropriately.

· Employee must abide by our company values; Humility, Honesty, Mutual Respect and Equitable Treatment of All, Dependability and Accountability, and Initiative.

 

The above statements reflect the general details necessary to describe the principal functions of the occupation described and shall not be construed as a detailed description of all the work requirements that may be inherited in the occupation.

FOOD SAFETY

This role supports the company’s commitment to compliance by following food safety protocols, staying up to date through ongoing training, and helping build a culture where food safety and accountability are part of everyday work.

 

Electrolit Manufacturing Inc. is committed to maintaining a work environment that promotes diversity and is free of discrimination. Except where prohibited by state law, all offers of employment might be subject of passing a drug test.

 

\nCompany Description

At Electrolit Manufacturing USA, we are committed to excellence in hydration. As the premier U.S. based facility for the production of Electrolit, an advanced electrolyte beverage scientifically formulated to provide rapid hydration and recovery, we take pride in delivering high-quality products.

With state-of-the-art manufacturing processes and rigorous quality control standards, our team ensures that every bottle meets the highest standards of safety, consistency, and taste. We blend global expertise with local dedication to serve a diverse and growing market.

Company Description

At Electrolit Manufacturing USA, we are committed to excellence in hydration. As the premier U.S. based facility for the production of Electrolit, an advanced electrolyte beverage scientifically formulated to provide rapid hydration and recovery, we take pride in delivering high-quality products.\r\n\r\nWith state-of-the-art manufacturing processes and rigorous quality control standards, our team ensures that every bottle meets the highest standards of safety, consistency, and taste. We blend global expertise with local dedication to serve a diverse and growing market.