Manufacturing Engineer

Job Description & Skill Requirement:

We are looking for a Senior Manufacturing Engineer to support NPI Pegasus hoist manufacturing and qualification.

Key Responsibilities:

• Generate shop orders/routers to assemble and test NPI hoists using engineering documentation.
• Create visual assembly instructions and job aids for assembly and testing.
• Generate and modify shop orders for qualification units during testing.
• Work with the Material Review Board (MRB ) to support rework, repair, and modification activities.
• Design or modify tooling, assembly aids, and electrical test equipment.
• Provide shop-floor support and troubleshoot electrical and mechanical issues.
• Perform root cause analysis and document solutions.
• Ensure manufacturing processes comply with safety regulations and certification standards.

Required Skills:

• Bachelor's degree in Manufacturing, Electrical, or Mechanical Engineering, or equivalent.
• 8+ years of experience in a regulated industry such as aerospace, medical, or oil & gas.
• Experience creating shop orders, work orders, and manufacturing routers.
• Experience with IFS, SAP, PRISM, ERP, MRP, or similar manufacturing systems.
• Experience with electromechanical assembly and testing.
• Strong troubleshooting and Root Cause Analysis (RCA) skills.
• Experience designing, building, or testing circuit boards.
• Knowledge of analog and digital circuits and PCB design.
• Experience with AC, DC, and brushless motor controls.
• Experience with design, analysis, testing, and simulation of controls/motor systems for aerospace equipment.
• Familiarity with ARP4754A, DO-178C, DO-254, DO-160, and/or MIL-STD-810.
• Knowledge of EMI/EMC testing, environmental testing standards, and safety protocols.

Tools & Software:

• IFS – Required.
• MS Office – Required.
• SAP / PRISM / ERP / MRP – Preferred.

Expected Deliverables:

• Shop Orders.
• Assembly Instructions.
• Test Rejection Disposition.

Reporting:

• Weekly.
• Milestone-based.

Additional Requirements:

• Excellent written and verbal communication skills.
• Ability to communicate technical issues and project status clearly.
• Adaptable to changing requirements and program schedules.
• Strong collaboration and problem-solving skills.
• Self-motivated and willing to learn new technologies.
• Ability to contribute positively to a team environment.

Preferred Skills:

• Manufacturing Engineering – Aerospace
• New Product Introduction (NPI)
• Shop Orders / Manufacturing Routers
• Electromechanical Assembly & Test
• Root Cause Analysis
• PCB Design & Circuit Board Testing
• Analog & Digital Electronics
• AC/DC/Brushless Motor Controls
• Manufacturing ERP Systems
• Tooling & Test Equipment Design
• EMI/EMC Testing
• DO-254 / DO-160 / MIL-STD-810.