Sr. Manufacturing Engineer

Senior Manufacturing Engineer

The Senior Manufacturing Engineer is responsible for leading manufacturing capacity analysis and capital equipment initiatives across multiple products and locations. The role provides technical and analytical expertise to identify capacity needs, develop capital recommendations, and execute approved investments to support customer demand, operational performance, and cost objectives.

This role supports manufacturing footprint optimization efforts and continuous improvement initiatives while partnering closely with plant teams, suppliers, and cross-functional stakeholders. The position reports to the Vice President of Operations & Supply Chain. Ideally, this role will be located in Lancaster Texas, but other locations will be considered with preference for Novi, Mi or Thomasville, NC.

Principal Functional Responsibilities

Capacity Analysis & Capital Planning

• Analyze manufacturing capacity across multiple sites to identify gaps and constraints
• Develop and support capital equipment recommendations, including technical requirements and cost analysis
• Lead RFQ development and supplier evaluations for equipment and services
• Support capex business cases, justification, and approval documentation

Capex Development & Execution

• Develop and support capital investment recommendations, including supplier quotes and cost analysis
• Prepare business justifications and required documentation for capex approvals
• Lead submission, tracking, and administration of capex requests through required systems
• Procure equipment and services per approved capex scope, including supplier negotiation
• Manage supplier timelines to ensure cost, schedule, and technical requirements are met

Equipment Deployment & Readiness

• Determine infrastructure and site requirements to support new equipment or processes
• Partner with plant teams to ensure readiness for new equipment and process changes
• Coordinate supplier runoffs, validation activities, and production ramp-up support
• Identify infrastructure and layout needs to support new equipment or processes

Manufacturing Performance, Quality, & Subject Matter Expertise (SME)

• Support continuous improvement initiatives tied to equipment performance, cost, and reliability
• Research, develop, and deploy Manufacturing Strategies with industry-leading and/or optimized process innovation to deliver targeted product costs and support growth
• Support quality validation activities including PFMEA, control plans, safe launch, and audit requirements
• Establish initial equipment and process performance tracking systems, including targets for OEE, downtime, FPY, and preventive maintenance

General Manufacturing Engineering Support

• Spend a portion of time supporting broader manufacturing engineering activities, including problem-solving, data analysis, and process improvement efforts
• Serve as a technical partner to manufacturing sites, Supply Chain, Quality, and Finance
• Provide hands-on support at plant sites as needed to execute projects and resolve issues
• Partner with cross-functional teams to support new products, volume growth, and operational changes

Minimum Qualifications

• Bachelor's degree in Manufacturing, Industrial, or Mechanical Engineering, or related field
• 7–10 years of experience in a mixed model manufacturing or operations environment
• Strong experience with capital equipment planning, procurement, and deployment
• Solid understanding of project management, manufacturing processes, and quality management systems
• Strong analytical skills with the ability to evaluate complex data and develop clear recommendations
• Detail-oriented with strong communication and collaboration skills
• Willingness to travel approximately 50–60%, as needed

Preferred Qualifications

• Experience supporting manufacturing operations across multiple sites or product lines
• Process development and improvement of fast-paced, high volume metal cutting, metal finishing, and automated assembly operations
• Prior exposure to manufacturing footprint analysis or capacity modeling
• Experience supporting standard costing, routing accuracy, or Bill of Materials (BOM) reviews
• Demonstrated application of CI methodologies (Lean, Value Stream Mapping, Six Sigma), including one by one flow, Total Productive Maintenance, quick changeover, and standard work creation in a manufacturing environment to deliver significant business performance improvement
• Experience partnering with Finance / FP&A on capex justification or cost analysis
• Proficiency with manufacturing systems and tools (e.g., Enterprise Resource Planning, capex approval platforms, data visualization tools)
• Hands-on experience with equipment validation, runoffs, and production ramp-up
• Demonstrated ability to work independently in ambiguous or evolving environments

Competencies

• Strong manufacturing engineering knowledge with hands-on experience in equipment, processes, and capacity analysis
• Proven ability to execute capital projects from concept through installation and validation
• Solid analytical and problem-solving skills, including cost and capacity modeling
• Working knowledge of quality and validation processes to ensure production readiness
• Effective cross-functional collaborator able to influence without direct authority
• Clear communicator with strong ownership, follow-through, and continuous improvement mindset

Hiring Range: $88,700-$140,000 USD

Actual compensation may vary based on various factors including experience, education, geographic location, and/or skills.

BrassCraft Manufacturing Company is a leading manufacturer and distributor of high-quality water and gas flow control products, and plumbing service and repair parts for the new construction and repair/remodel markets. Headquartered in Novi, Michigan, BrassCraft supports a wide array of channel partners including wholesalers, retailers, and specialty dealers, who serve residential and commercial markets across the Americas. BrassCraft has set the plumbing standard for 80 years, with industry-leading brands including BrassCraft® and Plumbshop®.