Controls Engineer
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Job Description
Job Description
Controls Engineer
Controls Engineer (Robotics & Warehouse Automation)
Position OverviewWe are seeking a Controls Engineer to design, implement, and commission control systems for robotics and warehouse automation projects. The role focuses on developing PLC and motion-control software, integrating autonomous mobile robots (AMRs), configuring robot controllers and industrial networks, and supporting on-site commissioning and troubleshooting. The Controls Engineer will work closely with mechanical, electrical, and software teams to deliver reliable, safe, and high-performance automation solutions that improve warehouse throughput and operational efficiency. Key Responsibilities
- Design and develop control system architectures for robotics, AMRs, and warehouse automation solutions.
- Program PLCs and motion controllers using ladder logic, structured text, function block diagrams, and related languages.
- Integrate and program industrial robots and AMR systems; implement robot motion, path planning, and safety zones.
- Configure and troubleshoot industrial networks and fieldbus protocols (Ethernet/IP, Profinet, Modbus, etc.).
- Create and maintain HMI/SCADA screens, control logic documentation, and electrical schematics.
- Lead factory acceptance testing (FAT), site acceptance testing (SAT), commissioning, and startup activities at customer sites.
- Provide technical support and troubleshooting during installation and after deployment to minimize downtime.
- Collaborate with project managers, electrical/mechanical engineers, and software teams to meet project scope, schedule, and quality requirements.
- Develop test plans, perform system integration testing, and implement continuous improvement recommendations.
- Ensure automation solutions comply with safety standards and industry best practices (e.g., machine safety, lockout/tagout, functional safety).
Qualifications
- Bachelors degree in Electrical Engineering, Controls Engineering, Mechatronics, Robotics, or related field; Masters degree preferred.
- 3+ years of hands-on experience in controls engineering for industrial automation, robotics, or warehouse systems.
- Proven experience with PLC platforms (Rockwell/Allen-Bradley, Siemens, or equivalent) and motion controllers.
- Experience programming or integrating industrial robots and AMRs; familiarity with ROS or vendor-specific robot controllers is a plus.
- Strong understanding of industrial networking and communication protocols (Ethernet/IP, Profinet, Modbus, OPC UA).
- Experience with HMI/SCADA development and electrical schematics (AutoCAD or EPLAN experience is a plus).
- Field commissioning and troubleshooting experience in warehouse or material handling environments.
- Familiarity with safety standards and implementation of safety systems (e.g., safety PLCs, light curtains, safety PLC programming).
- Strong analytical and problem-solving skills, effective verbal and written communication, and ability to work in cross-functional teams.
- Willingness to travel to customer sites for commissioning and support; valid drivers license.
Vacancy posted 4 days ago
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