Manufacturing Mechanic - DPI

Manufacturing Mechanic

Shift Options: 2nd shift is 3:00pm to 11:30pm 3rd Shift is 11:00 pm 7:30 am Department: Production Location: Onsite in Hauppauge, NY Employment Type: Full Time / Hourly Required: automated packaging line experience in a pharmaceutical company or food or cosmetic company.

Job Description: The Manufacturing Mechanic is responsible for repairing, maintaining, monitoring and troubleshooting processing equipment to ensure production workload is maintained through all phases of manufacturing in compliance with established specifications.

Job Responsibilities:

• Perform all functions according to current Good Manufacturing Practices (cGMP) and Standard Operating Procedures (SOP).
• Perform installation, repair, and troubleshooting of process equipment as required, including electrical, pneumatic & electronic, and mechanical systems.
• Efficiently maintain operating machines and correct any malfunctions.
• Work with other mechanics to set up, troubleshoot, and repair process equipment.
• The mechanic must have hands-on experience in troubleshooting technical issues that arise during the compression process on Cadmach and Fette machines, as well as during encapsulation on ACG and Bosch machines. Expertise should include resolving problems such as weight variation, capping, double capping, sticking, picking, and related mechanical faults.
• Follow safe procedures when repairing or maintaining equipment.
• Restart machines in a short period of time when required by business needs.
• Perform schedule preventive maintenance of equipment.
• Responsible for completion of the PM's, in the required amount of time to maintain equipment efficiency.
• Recommend equipment maintenance improvement to reduce costs and safety hazards.
• Responsible for "Downtime ", "Change Over Time ", "PM's " and "Productivity " results.
• Communicate possible deterioration of equipment by using the parts logbook and the troubleshooting form "One Point Lesson".
• Effectively document Batch Records and Logbooks.
• Maintain a safe, clean, and organized work area with all automatic equipment 100% functionality.
• Must be able to independently work in any working station within the department.
• Support Department Supervisors when needed.
• Take corrective action by thinking creatively, problem solve, and develop innovative solutions based on sound scientific analysis.
• Use Log Out/Tag out and all required safety equipment.
• Reporting all issues that arise to the department head or reporting manager.
• Performing daily maintenance on equipment and machinery.
• May be required to assist in the training of other employees in the department.

Job Qualification & Experience:

• High School Diploma (or equivalent).
• Accredited college certificate or university degree is preferred.
• 2-4 years of experience in packaging or manufacturing with knowledge of repairing and maintenance activity and qualifications, preferably in a pharmaceutical company.

Skills / Competency:

• Understanding granulation, compression, coating, and encapsulation machines.
• Capable of conducting troubleshooting, investigations, and root cause identification and analysis.
• Able to prioritize, plan and work under tight schedules and deadlines.
• Must possess strong documentation and technical writing skills.
• Must be able to clearly communicate in English (verbal and written).
• Knowledge of fundamental cGMP and regulatory requirements in a pharmaceutical manufacturing environment is highly preferred.
• Basic understanding of mechanical machinery and the operating principles of control systems.
• Ability to follow both verbal and written instructions.
• Demonstrated ability to work in both independent and team environments.
• Good knowledge of Health & Safety procedures, including OSHA.
• Strong mathematical and organizational skills are important.

Physical Requirements:

• Frequently lift, bend, and carry up to 35 lbs. throughout the shift.
• Stand or walk for extended periods; climb ladders as needed.
• Use pallet jacks to move up to 200300 kg of equipment and materials.
• May be required to wear respiratory devices that include but are not limited to: Air Purifying Respirators (APR) which include half-face and full-face negative pressure respirators, hooded powered air purifying respirators, or Supplied Air Respirators (SAR), which include hooded or full face supplied air respirators.