Manufacturing Cost Engineer
FPC of Brighton
**This is a 50% Travel, 50% on-site role which can be based in Elizabethville PA, Elizabethton, TN, or Van Alstyne, TX**
Manufacturing Cost Engineer (Cost-Out Engineer)
About the Role
We’re looking for a Cost-Out Engineer to lead cost reduction and efficiency initiatives across manufacturing operations. This role focuses on improving materials, processes, product design, and supply chain costs—while maintaining quality, safety, and service standards.
You’ll work closely with engineering, operations, procurement, and suppliers to identify savings opportunities and drive projects that improve profitability and operational performance.
What You’ll Do
Drive Cost Reduction Initiatives
- Identify and prioritize opportunities to reduce costs across materials, manufacturing, logistics, and products
- Build and manage a pipeline of cost-saving projects with clear targets and timelines
- Develop and execute structured cost-reduction plans
Improve Products & Materials
- Evaluate products for cost optimization (Design-to-Cost / Design-for-Manufacturing)
- Reduce costs through material optimization, component simplification, and standardization
- Work with suppliers on alternative materials and design improvements
Optimize Manufacturing Processes
- Analyze production processes (forming, assembly, packaging)
- Reduce labor, scrap, rework, and cycle times
- Support automation and tooling improvements where it makes financial sense
Lead Cross-Functional Projects
- Partner with engineering, operations, quality, and supply chain teams
- Lead projects across multiple manufacturing sites
- Ensure proper documentation, risk assessment, and process controls
Partner with Suppliers
- Support cost analysis and negotiations
- Identify opportunities for supplier consolidation, alternative sourcing, and design changes
Analyze Data & Track Results
- Build cost models for products and processes
- Track savings, ROI, and project progress
- Maintain dashboards and reporting tools
What You Bring
Experience & Education
- Bachelor’s degree in Engineering (Mechanical, Manufacturing, Industrial, or related)
- 5–10 years of experience in manufacturing, value engineering, or cost reduction
- Experience in manufacturing environments (building products or similar industries preferred)
Skills
- Strong analytical and problem-solving skills
- Experience with Lean Manufacturing and process improvement
- Cost modeling and data analysis (Excel, ERP systems)
- Ability to identify cost drivers in products and processes
- Experience working cross-functionally and driving projects to completion
- CAD experience is a plus
How Success Is Measured
- Annual cost savings achieved
- Reduction in cost of goods sold (COGS)
- Number of projects implemented
- Improvements in material usage, scrap reduction, and labor efficiency
- ROI from automation and process improvements
Additional Details
- Location: Onsite (preferably PA, TN, or TX)
- Travel: Up to 50%
- Work Environment: Mix of office and manufacturing floor
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