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Electrical Maintenance Engineer

Ingersoll-Rand

Maintenance Engineer - ElectricalHydro Prokav Pumps India Pvt LtdCoimbatore, Tamil NaduAbout UsHydro Prokav Pumps, part of Ingersoll Rand, a leading progressive cavity pump (PCP) manufacturer and exporter headquartered in Coimbatore, India. Hydro Prokav core expertise lies in PCP solutions, the perfect choice for handling tough, viscous, abrasive, and high-consistency mediums. Equipped with state-of-the-art machinery and testing facilities, our integrated plant ensures precision manufacturing and rigorous quality control for every pump produced.Job SummaryWe are seeking a skilled and experienced Maintenance Engineer with a Diploma in Electrical Engineering and strong expertise in CNC, VMC, and HMC machine maintenance. The ideal candidate will possess in-depth knowledge of machine controllers, PLC systems, ladder logic, machine parameters, troubleshooting, predictive maintenance practices, maintenance KPIs, and Integrated Management Systems (IMS). The role requires ensuring high machine availability, minimizing downtime, and supporting continuous improvement initiatives within the manufacturing facility.Key ResponsibilitiesPerform preventive, predictive, and breakdown maintenance of CNC, VMC, and HMC machines.Diagnose and troubleshoot electrical, electronic, PLC, control, and machine-related issues.Analyze and modify PLC ladder logic when required to resolve machine faults.Manage machine controller parameters, backups, restoration, and optimization.Ensure machine availability and reliability to meet production targets.Conduct root cause analysis (RCA) for repetitive machine breakdowns and implement corrective actions.Monitor machine health through predictive maintenance techniques and condition monitoring.Maintain maintenance records, reports, and documentation.Track and report maintenance KPIs such as MTTR, MTBF, machine uptime, downtime, and maintenance costs.Coordinate with production teams to minimize machine downtime and improve efficiency.Ensure compliance with IMS requirements, including ISO 9001, ISO 14001, and ISO 45001 standards.Participate in continuous improvement, TPM, Lean Manufacturing, and Kaizen initiatives.Maintain proper spare parts inventory and support procurement planning.Assist in machine installation, commissioning, relocation, and upgrades.Prepare maintenance reports and presentations using MS Excel and PowerPoint.Required QualificationsDiploma in Electrical Engineering.Additional certifications in PLC, CNC Controllers, Industrial Automation, or Maintenance Management are preferred.5–7 years of experience in CNC/VMC/HMC machine maintenance in a manufacturing environment.Experience with preventive, predictive, and breakdown maintenance activities.Hands-on experience with machine commissioning and troubleshooting.Key CompetenciesStrong analytical and troubleshooting skills.Problem-solving mindset.Attention to detail.Teamwork and communication skills.Ability to work under pressure during breakdown situations.Continuous improvement orientation.Safety and quality-focused approach.What we Offer:We are all owners of the company! Stock options (Employee Ownership Program) that align your interests with the company's success.Yearly performance-based bonus, rewarding your hard work and dedication.Leave EncashmentsMaternity/Paternity LeavesEmployee Health covered under Medical, Group Term Life & Accident InsuranceEmployee Assistance ProgramEmployee development with LinkedIn LearningEmployee recognition via AwardcoCollaborative, multicultural work environment with a team of dedicated professionals, fostering innovation and teamwork.

Vacancy posted 1 day ago
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