R&D Technician / Manager - Rotational Molding Materials
Specialty Powders LLC
Job Description
Job Description
Description:
Position Summary
Hands-on R&D professional responsible for rotational molding material and product development, supporting new product innovation, customer problem-solving, and commercialization. This role bridges lab development, plant scale-up, and customer application needs.
Key Responsibilities
Product Development & Formulation
- Develop and optimize roto molding formulations (PE, XLPE, advanced polymers and Special Effects PE)
- Design materials to meet customer performance requirements
- Modify formulations using additives, crosslinking systems, and blends
- Lead new product development from concept to commercialization
Testing & Process Development
- Operate R&D rotational molding equipment
- Perform and interpret testing: impact, MFI, density, ESCR, thermal/mechanical
- Develop test methods, specifications, and validation plans
- Design and execute DOE to establish processing windows and scale-up correlations
Technical Support
- Troubleshoot customer processing and performance issues
- Recommend materials, additives, and process conditions
- Address issues such as warpage, sintering, brittleness, and durability
Collaboration
- Work with manufacturing, sales, customers, and leadership
- Support plant trials, scale-up, and customer development efforts
- Communicate technical results to diverse stakeholders
Materials Expertise
- Strong knowledge of Polyethylene (PE) and cross-linkable PE (XLPE)
- Familiarity with higher-value materials (PA, PC, PP, specialty polymers) preferred
Qualifications
- BS in Polymer Science, Chemical Engineering, Materials Science, or related field
- 5+ years (Technician) / 8–10+ years (Manager) experience in roto molding or plastics
- Expertise in formulation, processing, and material testing
- Hands-on experience with R&D and pilot-scale equipment
Preferred
- Crosslinking systems (e.g., peroxide)
- DOE and statistical analysis
- Fuel tanks / regulated applications or similar
- Scale-up from lab to production environments
Key Skills
- Problem-solving and analytical capability
- Strong customer-facing and communication skills
- Ability to manage multiple projects
- Commercial and application-focused mindset
Additional Capabilities
- Powder processing, stabilization, pigmentation, and aesthetics
- Compounding: extrusion (single/twin screw), blending, feeders
- Masterbatches, color systems, specialty visual effects
- Quality systems and qualification processes
- Lean / Six Sigma mindset (plus)
Travel
- 10–30% (customers, plants, trials)
Leveling
- Role may be filled at Technician or Manager level based on experience and leadership scope.
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