Senior Process Engineer (Assembly)

Requisition ID: 71262 About Whirlpool CorporationWhirlpool Corporation (NYSE: WHR) is a leading home appliance company, in constant pursuit of improving life at home. As theonly major U.S.-based manufacturer of kitchen and laundry appliances, the company is driving meaningful innovation to meet the evolving needs of consumers through its iconic brand portfolio, including Whirlpool, KitchenAid, JennAir, Maytag, Amana,Brastemp, Consul, and InSinkErator. In 2024, the company reported approximately $17 billion in annual sales - close to 90% of which were in the Americas - 44,000 employees, and 40 manufacturing and technology research centers. Additional information about the company can be found at WhirlpoolCorp.com. This role in summaryWhirlpool is currently seeking a highly motivated Senior Analyst/ Assembly Process Engineering to join our operations organization in Greenville,OH, the North American location where Whirlpool’s premium cooking products are built.This is an onsite role at our manufacturing location.The Senior Assembly Process Engineer will drive operational excellence across the assembly value stream, with a primary focus on the KitchenAid Stand Mixer product lines. This role is responsible for optimizing complex assembly sequences, including sub-assembly, automated torque applications, and high-speed packaging systems. By leveraging advanced data analytics and Six Sigma methodologies, the successful candidate will improve Assembly Yield and ensure zero-defect throughput.The Senior Engineer will apply deep technical expertise to manage and optimize vision systems, Poka-Yoke error-proofing, and End-of-Line (EOL) functional testers to guarantee the structural and mechanical integrity of every unit. This role acts as a bridge between design and production collaborating cross-functionally with Design Engineering to influence "Design for Assembly" (DFA), and working alongside Plant Operations to close process capability gaps.Key responsibilities include leading high-impact automation projects, managing complex problem-solving initiatives for chronic quality issues, and maintaining business KPIs through data-driven continuous improvement. Furthermore, this role provides strategic leadership and professional development for 2 direct reports, fostering a culture of technical precision and operational discipline.Relocation available for eligible candidatesNo Visa sponsorship available Your responsibilities will includeProcess Optimization: Developing and implementing efficient production processes and line balancing.Design for Assembly: Reviewing product designs to ensure components can be easily and cost-effectively assembled.Troubleshooting: Investigating root causes of assembly defects and equipment downtime.Tooling & Fixturing: Designing or sourcing the necessary machinery and tools for the assembly line.Work in a team based, continuous improvement environment.Initiate safety, cost, quality and productivity improvements in the manufacturing operationsProvide help chain support for all shift operations serving as a technical resource championMaintain quality standards within the departmentLead World Class Manufacturing (WCM) teams delivering Cost savings and OEE/AY improvementsWork with shop floor work teams, shop floor leaders, and other departments to ensure greatest efficiencyImplement projects and special assignments as requiredAssure operations is ready to meet production requirements for next shiftStrong data analytics to interpret results to identify trends and patterns. Work flexible hours as required to support operations and project implementation.Minimum requirementsBachelor's Degree in Engineering 4+ years of experience working in a manufacturing environmentPreferred skills and experiencesExcellent planning, project management and leadership skillsTechnical Software: Proficiency in CAD (e.g., AutoCAD, Inventor, CREO) and experience with PLC controls (e.g.,Allen-Bradley)Methodologies: Experience with Lean Manufacturing, Six Sigma, Root Cause Analysis, and \(pFMEA\)Documentation: Ability to read/interpret complex schematics, blueprints, and standard work documentsSuperior communication, presentation and facilitation skillsProven problem solving skills (WCM tool knowledge)Strong interpersonal skillsExpertise in a manufacturing-related environment with a good understanding of plant operationsSolid decision-making and judgment skillsResourcefulness in accomplishing objectives and completing tasksAbility to be self-directed and self-motivatedPC Proficient in Google SuitesAssembly Process experience including Fastening, Automated cells, Packaging, Vision Systems, ConveyanceWhat we offerGenerous benefits package, Whirlpool employee discount, fitness & educational reimbursement programs, kitchenettes, and more! Saint Joseph/Benton Harbor locations: Beautiful, recently renovated office space, free coffee, biking/walking trails, and access to The Eddy - Early Childhood Center (depending upon availability - additional costs required).Additional informationConnect with us and learn more about Whirlpool CorporationSee what it's like to work at Whirlpool by visiting Whirlpool Careers. Additional information about the company can be found on Facebook, Twitter, LinkedIn, Instagram and YouTube.Whirlpool Corporation is committed to equal employment opportunity and prohibits any discrimination on the basis of race or ethnicity, religion, sex, pregnancy, gender expression or identity, sexual orientation, age, physical or mental disability, veteran status, or any other category protected by applicable law.#LI-JR1 Department:Manufacturing (20000008)