Process Engineer

Process Engineer

Novelis is one of the world leaders in aluminum recycling and rolling and a leading sustainable aluminum solutions provider. Driven by our purpose of shaping a sustainable world together, we work alongside our customers to provide innovative solutions to the aerospace, automotive, beverage packaging and specialty markets. Headquartered in Atlanta, Georgia, Novelis has approximately 13,000 employees in 32 operating facilities on 4 continents.

The Novelis Terre Haute, IN team is seeking a dynamic and experienced Process Engineer. This role will continuously work on process improvements and controls to ensure that customer's needs are being met in changing market conditions. Additionally, the Engineer will develop operating procedures for to achieve a world class organization, through effective communication, training, coaching and mentoring to ensure all levels of the organization understand how their roles have an impact on the plant's EHS, production, recovery, customers' satisfaction and quality performance.

Responsibilities:

• Implement and practice good safe working practices, through compliance with all federal, state, local and Novelis programs, procedures, and regulations
• Support the plants EHS processes by actively participating in the plants PSEA Audits.
• Validate the conditions of the mill gauge system through routine checks
• Compile reports to trend mill gauge data and make system adjustment requests as necessary
• Ensure the Quality Management System (QMS) is established implemented and maintained.
• Ensure that critical gauge calibration procedures and records are established, implemented, and maintained
• Maintain the integrity of QMS documentation for auditing
• Support and train in Lean/Six Sigma/Belt initiatives to remove variability and reduce cost to improve quality and reduce the cost of manufacturing operations
• Facilitate corrective actions within the manufacturing operation and validate efficiency
• Maintain and updates FMEA, Control Plans, MOC, quality plans and controls
• Investigate customer complaint issues and identify root cause
• Analyze and report data on manufacturing performance
• Communicate scorecard ratings to metal suppliers
• Provide feedback to operators on the quality rejects, claims and recovery through communications and/or quality alert
• Document defects and analyze root causes for scrap and major sources of waste on the line
• Provide leadership and guidance to ensure Technical activities related to PCT improvement are supported
• Lead efforts on analysis of throughput performance, recovery, quality, and downtime.
• Serve as primary liaison between suppliers in reporting/handling incoming metal quality issues/complaints.
• Develop, optimize, maintain, and supply product routing pass schedules to Production Control for existing and new products.
• Make supplier and customer visits when necessary
• Coordinate trials and development activities with Production Control and PCT.
• Adhere to and support company quality, environmental, health & safety, and certification standards, including ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, IATF 16949:2016, and ASI Certifications, where applicable

Qualifications

• B.S. in Engineering, Science or Applied Statistics
• 3 – 5 years in an engineering / manufacturing related field or equivalent
• Expert level in Excel and Minitab.
• knowledge of Microsoft SQL databases
• Python language programming
• Fluent in Microsoft Office with strong Power Point skills
• Statistical knowledge and experience with Statistical Software such as Mini Tab
• Exposure to databases and queriable functions
• Aluminum Rolling Theory and Practice
• Understanding supplier relationships and communication
• Ability to define problems, collect data, establish facts, and draw valid conclusions
• Experience with PPAP, Control Plans, FMEA's, and 8D problem solving techniques

Preferred Qualifications

• B.S. in Metallurgical Engineering or Related Engineering field
• Knowledge of IBA (SCADA)
• Background in Aluminum manufacturing

Please note that we are unable to provide visa sponsorship for this position. Candidates must be legally authorized to work in the United States without the need for current or future sponsorship.

What We Offer:

Novelis benefits say a lot about how we care for each other. Our employees and their families have many different needs. As a result, our benefits offer choices on many levels and are high in quality, competitive in the marketplace, and affordable. These are a few of the benefits we offer to support you and your family's well-being:

• Medical, dental and vision insurance
• Health savings accounts – Company Funded Health Savings Account (HSA) and Health Reimbursement Account (HRA)
• Company-paid basic life insurance and Additional voluntary life coverage
• Paid vacation and competitive personal time off
• 401(k) savings plan with company match
• Retirement savings plans – medical and prescription drug coverage through private exchange
• Employee assistance programs – available 24/7 to you and your family
• Wellness and Work Life Support - career development and educational assistance

Location Profile

Novelis' Terre Haute facility is located in the center of the Wabash Valley about an hour drive from Indianapolis. The region is named for the nearby Wabash River. The facility's 175 employees produce world-class light gauge aluminum that is used in the production of aluminum foil containers and household foil. Through the Novelis Neighbor program employees enjoy long-term partnerships with the United Way Habitat for Humanity Salvation Army and many other nonprofits providing support in Safety STEM and Recycling. Home to five higher education institutions Terre Haute offers a host of cultural and recreational activities.

Novelis recognizes its talented and diverse workforce as a key competitive advantage. Novelis provides equal employment opportunities to all employees and applicants. All terms and conditions of employment at Novelis including recruiting hiring placement promotion termination layoffs recalls transfers leaves of absence compensation and training are without regard to race color religion age sex national origin disability status genetics protected veteran status sexual orientation gender identity or expression or any other characteristic protected by federal provincial or local laws.

Disclaimer

We encourage all potential candidates to follow the protocols below and to be diligent when sharing any personal information:1. Check the job posting is live and valid via our careers page: Careers - Novelis2. Verify any communication with us by contacting our talent team at Careers - Novelis