Senior Calypso CMM Programmer

Job Description

Job Description

As a leader in US manufacturing, Hirsh Precision strives to bring new levels of productivity and product innovation into the medical, aerospace, industrial, and scientific industries by leveraging software, advanced manufacturing techniques, and new manufacturing systems.

Our company maintains a reputation of integrity, quality, service, and excellence due to the efforts of our passionate, engaged team members. We are committed to preserving our company culture as we grow and doing work that improves people's lives.

Position Summary

We are seeking a highly experienced Senior Calypso CMM Programmer with 15+ years of hands-on experience in a precision manufacturing environment utilizing Zeiss Coordinate Measuring Machines (CMMs) and Calypso software.

This role requires a technically driven individual with a strong engineering mindset, deep GD&T expertise, and the ability to develop complex inspection programs for high-precision machined components.

The ideal candidate is naturally curious, detail-oriented, analytical, and passionate about solving manufacturing and metrology challenges. They must have a great attitude, be calm under pressure, and helpful to all coworkers.

This position plays a critical role in ensuring product conformity, improving inspection efficiency, supporting manufacturing operations, and driving continuous improvement initiatives.

Key Responsibilities

CMM Programming & Inspection

• Develop, optimize, validate, and maintain complex Calypso programs for Zeiss CMMs

• Program inspections for tight-tolerance machined, and precision components using 3D CAD models and engineering drawings

• Utilize advanced Calypso features including:- PCM

  • Curve and freeform analysis
  • Multiple alignments
  • CAD-based programming
  • Reporting automation
  • Parametric programming

• Troubleshoot and resolve CMM hardware, probing, fixture, and software-related issues

• Perform first article inspections (FAI), in-process inspections, and final inspections

GD&T & Engineering Analysis

• Serve as the company subject matter expert for GD&T interpretation and application in accordance with ASME Y14.5
• Analyze complex dimensional relationships and inspection strategies
• Collaborate with Engineering and Manufacturing teams to improve part design for manufacturability and inspectability
• Provide technical guidance regarding datum structure, tolerance stack-ups, profile tolerances, and functional inspection methods
• Review customer drawings, models, and specifications for inspection feasibility

Manufacturing & Process Support

• Partner with Quality, Engineering, and Production teams to resolve dimensional nonconformances
• Support root cause investigations and corrective actions related to dimensional issues
• Design and recommend inspection fixtures and workholding concepts
• Improve inspection cycle times while maintaining accuracy and repeatability
• Support continuous improvement and lean manufacturing initiatives

Leadership & Mentorship

• Mentor less experienced CMM programmers, inspectors, and quality technicians
• Establish best practices and standardization for CMM programming and inspection methodologies
• Provide technical training on GD&T, metrology, and inspection techniques
• Assist with calibration strategy and measurement system analysis (MSA/Gage R&R)

Required Qualifications

• 15+ years of experience programming Zeiss CMMs using Calypso software in a precision manufacturing environment

• Advanced expertise in GD&T interpretation and application per ASME Y14.5

• Strong understanding of precision machining processes, including CNC milling, turning, grinding, and complex geometries

• Proven experience inspecting tight-tolerance aerospace, medical device, defense, or high-precision industrial components

• Ability to read and interpret complex engineering drawings, CAD models, and specifications

• Strong analytical and troubleshooting skills with an engineering-oriented mindset

• Experience with:- Zeiss Contura, Duramax, or similar Zeiss systems

  • PC-DMIS or other metrology software (preferred)
  • First Article Inspection (AS9102 preferred)
  • Statistical analysis and SPC
  • MSA and Gage R&R

• Excellent communication and cross-functional collaboration skills

• Self-motivated, curious, and continuously seeking process improvements

• U.S. citizen or lawful permanent resident (green card holder) due to ITAR regulations

Preferred Qualifications

• Associate’s or Bachelor’s degree in Engineering, Manufacturing, Metrology, Quality, or related technical field
• Experience in regulated manufacturing industries such as medical device, aerospace, or defense
• Knowledge of ISO 9001, AS9100, and ISO 13485
• Experience with offline programming and CAD integration
• Familiarity with automation, robotics, or advanced inspection technologies including optical scanning systems

Key Competencies

• Advanced GD&T Expertise
• Precision Measurement & Metrology
• Engineering Problem Solving
• Analytical Thinking
• Attention to Detail
• Continuous Improvement
• Technical Leadership
• Root Cause Analysis
• Manufacturing Process Knowledge
• Collaboration & Communication

What Success Looks Like

• Accurate and efficient inspection programs with minimal downtime
• Improved inspection throughput and measurement repeatabilit
• Reduced dimensional nonconformances and improved process capability
• Strong technical support to manufacturing and engineering teams
• Development of standardized inspection methodologies and mentoring of team members

Work Environment

• Precision manufacturing environment with exposure to machining operations and inspection labs
• Primarily onsite role supporting production and engineering teams
• May require extended periods standing, operating inspection equipment, and reviewing technical data

You should be proficient in:

• GD&T
• Troubleshooting Skills
• ISO 13485
• AS9100 Quality Systems
• Precision Measurement & Hand Metrology
• Advanced Inspection & Gauge Measurement
• Aerospace Manufacturing

Machines & technologies you'll use:

• CAD Software (Solidworks)
• Coordinate Measuring Machine (CMM) (Zeiss)