Mechanical Engineer
Pi Square Technologies
Scope:
• Enclosure, structural design, AC socket integration
• Battery + PCBA packaging and system integration
Key Responsibilities:
• Thermal mitigation design (venting, heatsink, airflow)
• Support CFD-driven design decisions
• Design for IPX22 sealing and water resistance
• Design evenly lighted ring
• Integrate TFT display and user interface components
• Deliver Creo 3D/2D, BOM, GD&T, Tolerance Analysis, DFM/DFA-ready design
Core Technical Requirements:
• AC socket integration (US/international)
• Insert injection molding, multi-material plastics
• High-power electronics thermal design
• Consumer product assembly + tolerance design
Creo / Surfacing:
• Creo 8 proficiency required
• Advanced Surfacing + ISDX experience
• Curvature continuous (Class-A) surfaces
Manufacturing Expertise:
• Injection molding for consumer electronics
• Dual-shot / insert molding experience
• Cosmetic Class-A requirements (Belkin-level)
• High- yield optimization
Consumer Product Experience:
• Proven consumer electronics design (power/battery products)
• Experience through DVT, PVT, MP phases
• Balance UX, cost, and manufacturability
$95k - $115k
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