Controls Engineer Sr Advisor

Controls Engineer Sr Advisor

The Senior Engineering Advisor is a highly hands-on technical role responsible for supporting complex manufacturing systems across Graphic Packaging facilities. This position focuses on advanced troubleshooting, controls optimization, and real-time problem resolution, working directly on equipment and systems to restore performance and improve reliability. This role requires direct technical engagement and ownership, not delegation.

Key Responsibilities:

• Lead hands-on troubleshooting of automation and control systems across multiple facilities
• Work directly within PLCs, drives, and machine control systems to resolve issues
• Provide immediate technical support during critical downtime events
• Perform root cause analysis and implement permanent corrective actions
• Modify control logic, drive parameters, and system configurations
• Collaborate with OEMs while maintaining ownership of technical solutions
• Support startups, commissioning, and recovery efforts
• Mentor engineers through direct, side-by-side troubleshooting

Technical Expertise:

• Siemens (TIA Portal, S7, Drives)
• Rockwell (ControlLogix, CompactLogix, SLC, PLC5 FactoryTalk)
• Rexroth motion and drive systems
• Control Techniques drives and motion control
• CodeSys IDE
• Inductive Automation Ignition SCADA
• PLC programming, motion control, I/O systems, and machine sequencing
• Advanced diagnostics and real-time system troubleshooting

Equipment Performance & Reliability:

• Identify and resolve chronic equipment issues
• Improve uptime through direct diagnostic work and system optimization
• Implement long-term corrective solutions
• Partner closely with plant teams to strengthen reliability practices

OEM & Vendor Collaboration:

• Act as technical escalation point for OEMs and integrators
• Review and challenge vendor solutions based on system behavior
• Drive issue resolution to closure through direct engagement

Required Qualifications:

• BA or equivalent + 15 yrs related experience; or MA + 13 yrs related experience or comparable combination of education/experience preferably in manufacturing or controls engineering
• Deep hands-on expertise in PLCs, drives, and automation systems
• Proven ability to troubleshoot complex manufacturing systems
• Strong analytical and problem-solving skills

Travel: Up to 60% travel to support on-site troubleshooting, startups, and plant operations. Pay Range: $149,200.00 - $198,900.00 Graphic Packaging is an equal opportunity employer and abides by all applicable federal, state provincial and local laws with respect to the recruitment and hiring process. We are committed to an inclusive, barrier-free recruitment and hiring process free from discrimination or harassment based upon race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. Should you require an accommodation for a disability, please contact your Human Resources representative or email View email address on click.appcast.io.