Assembler

Assembler

Karman Space & Defense is a leader in the rapid design, development, and production of critical, next-generation system solutions that align with the U.S. Department of War and its allies’ core mission priorities, and meet the accelerating demand for access to space. Building on nearly 50 years of success, we deliver Payload & Protection Systems, Aero/Hydrodynamic Interstage Systems, and Propulsion & Launch Systems to more than 80 prime contractors supporting over 130 space and defense programs.

This role is part of our Space & Launch business, which has contributed to the nation’s space programs for decades by delivering complete solutions from concept to flight. We enable successful space operations with mission-critical technology supporting every step from first launch to final landing, including launch vehicle subsystems, propulsion systems, aerodynamic and interstage systems, and payload protection and deployment. Our high-performance solutions are engineered to operate in the most extreme environments and meet precise mission requirements.

As an Assembler, you will be responsible for assembling precision components, mechanical assemblies, and subassemblies in accordance with engineering drawings, specifications, and established manufacturing procedures. You will utilize hand tools, assembly equipment, and precision measuring instruments to ensure products meet stringent aerospace quality standards. This position requires strong mechanical aptitude, attention to detail, and a commitment to safety, quality, and continuous improvement in a fast-paced manufacturing environment.

Responsibilities

• Assemble manufactured and purchased components into completed assemblies and subassemblies in accordance with engineering drawings, specifications, and work instructions.
• Read and interpret engineering blueprints, assembly drawings, bills of materials, and technical documentation to ensure accurate assembly.
• Install fasteners, hardware, and mechanical components using appropriate hand tools, power tools, and assembly equipment.
• Perform deburring, surface preparation, and minor finishing operations to meet engineering and quality requirements.
• Inspect assembled components using precision measuring equipment, including calipers, micrometers, and other applicable inspection tools.
• Verify component fit, alignment, and assembly integrity throughout the manufacturing process.
• Identify and report assembly discrepancies, nonconforming materials, and potential quality concerns to appropriate personnel.
• Maintain accurate production records, inspection documentation, and product traceability information in accordance with Quality Management System (QMS) requirements.
• Follow established AS9100 quality procedures, manufacturing processes, and applicable customer requirements.
• Perform minor paint or coating touch-ups when required and authorized by applicable work instructions.
• Properly identify, handle, protect, and package completed assemblies to prevent damage during storage or shipment.
• Collaborate with production personnel, quality inspectors, engineering, and program teams to support manufacturing schedules and production requirements.
• Maintain a clean, safe, and organized work environment in accordance with established housekeeping and safety standards.
• Participate in continuous improvement initiatives to enhance assembly efficiency, product quality, and operational performance.
• Perform additional duties as assigned to support production and organizational objectives.

Required Qualifications

• High school diploma or GED, or equivalent combination of education and relevant work experience.
• Previous experience in mechanical assembly, manufacturing, production, or a related hands-on technical environment.
• Ability to read and interpret engineering drawings, blueprints, assembly instructions, and technical specifications.
• Proficiency with common assembly hand tools, power tools, and mechanical fastening equipment.
• Ability to use precision measuring equipment, including calipers and micrometers.
• Basic understanding of mechanical components, fasteners, hardware installation, and assembly techniques.
• Strong attention to detail with the ability to follow established procedures and maintain consistent product quality.
• Ability to identify and communicate discrepancies or nonconforming materials during assembly operations.
• Basic computer skills for accessing work instructions, completing production documentation, and maintaining required records.
• Ability to work independently and collaboratively in a manufacturing environment.
• Effective written and verbal communication skills.
• Commitment to workplace safety, quality standards, and ethical business practices.

Preferred Qualifications

• Previous assembly experience in aerospace, defense, or precision manufacturing.
• Familiarity with AS9100 quality management standards and controlled manufacturing processes.
• Experience assembling close-tolerance mechanical components or aerospace structures.
• Experience performing deburring, surface finishing, and hardware installation.
• Familiarity with manufacturing documentation, inspection records, and product traceability requirements.
• Experience working in a regulated manufacturing environment requiring strict adherence to engineering specifications and quality procedures.

Physical Requirements

• Ability to stand, walk, or sit for extended periods throughout the assigned work shift.
• Ability to occasionally lift, carry, push, or pull materials or components weighing up to 50 pounds.
• Ability to perform repetitive hand, wrist, and arm movements while operating assembly tools and handling components.

Monday- Friday 5am-3:30pm