Senior Maintenance Data Engineer
Lufthansa Technik
Job Description
Job Description
Description of the position:
Responsible for the design, development, and continuous enhancement of a high-quality Maintenance Database, encompassing job cards and detailed information on man hours, materials, tools, equipment, and other critical resources. This role ensures full compliance with FAA aviation regulations, customer-specific requirements, as well as LTPR processes. Deputize for the Planning & Engineering Manager as required, and actively contribute to organizational development through non-operational projects, supporting continuous improvement and operational excellence. Act as a role model and mentor for the Database team.
Essential responsibilites:
Maintenance Database management
- Ensure strict compliance with FAA aviation regulations, customer requirements, and LTPR processes in all database activities.
- Drive ongoing improvements to Maintenance Database quality and operational efficiency, actively identifying and implementing innovative process solutions.
- Participate in the development and revision of internal manuals, ProX documents, and work procedures to enhance departmental performance.
- Conduct complex analyses related to aircraft and organizational performance, leveraging data-driven insights for risk mitigation and process enhancement.
- Review maintenance data, Workstation allocation document, Critical Maintenance Task Lists, and other technical records to correctly assign tasks, man hours, materials, tools, equipment, and production phases within the Maintenance Database.
- Prepare coversheet Job Cards and implement TPM/JPM or other customer-specific requirements as necessary.
Coordination, Collaboration & Communication
- Liaise with quality departments and PED colleagues (MP, PMO, etc.) to address database-related requirements and elevate maintenance processes.
- Collect and integrate feedback from internal teams (Production, quality, logistics and tooling), customers, and stakeholders to refine database quality and usage.
- Provide daily strategic inputs regarding the availability and utilization of maintenance documentation for operational excellence.
- Participate in knowledge-sharing initiatives across PED sites and engineering teams.
Quality, Compliance & Continuous Improvement
- Ensure FAA Part 145 compliance and adherence to RSQCM manual, Repair Station Training Program, and the IQ MOVE processes.
- Interpret OEM and customer technical documentation accurately and translate into correct job cards.
- Perform quality checks on received documentation and support internal/external audits.
- Identify process inefficiencies and drive improvements within maintenance database and production areas.
- Execute timely updates to the Maintenance Database, reflecting the latest revisions of maintenance data and related documents.
- Perform advanced quality assurance checks to proactively identify and resolve inconsistencies or errors, utilizing industry best practices.
- Support alignment and standardization of processes and collaborate with Quality to validate maintenance data and ensure job card accuracy and compliance.
- Perform q/scans and follow up on raised q/stars.
- Support quality audits and contribute to updates of internal manuals and procedures.
- Support continuous improvement and operational performance monitoring.
Leadership & Technical Expertise
- Mentor and guide Maintenance Planners.
- Support onboarding and training of newcomers.
- Deputize for the Planning & Engineering Manager when required.
- Participate in strategic or cross-functional projects within PED.
- Take an active role in the implementation of solutions for process improvements within the department and production site(s). Work with Production to ensure KPI adherence and feedback deviation to PED.
- Serve as the expert for all processes related to Maintenance Database design, management, and optimization.
- Maintain comprehensive knowledge of production capabilities and certification requirements, ensuring alignment with FAA and other regulatory bodies.
- Lead the creation, handling, and updating of Maintenance Databases, guaranteeing data integrity, accuracy, consistency, and completeness.
- Leveraging advanced technical expertise, regulatory knowledge, and strategic vision.
- Leads cross-functional projects to optimize database architecture.
- Applies best practices in data governance and process optimization to maintain data integrity, accuracy, and reliability, while proactively identifying and implementing innovative solutions for complex maintenance challenges.
- Shaping data-driven maintenance strategies and supporting organizational goals through expert analysis and continuous improvement.
Education, skills and competencies:
- Bachelor’s degree in Aircraft Engineering or in relevant engineering subject.
- Minimum of three (3) years of experience in aircraft maintenance / design / manufacturing environment.
- Professional training in aircraft maintenance with a minimum of three years of experience in aircraft maintenance / design / manufacturing environment
- Holder of a company authorization (if applicable) or relevant experience to enable faster acceptance of authorization.
- Good understanding of creation and control of customer maintenance programs and MPD
- Strong understanding of airworthiness and FAA requirements.
- Excellent planning, analytical, and organizational abilities.
- Skilled in interpreting technical documentation.
- Proficient in Microsoft Office; experience with SAP/mJobCard advantageous.
- Strong communication, negotiation, and stakeholder management skills.
- Ability to work independently and manage multiple priorities.
- High attention to detail and quality.
- Fluent in English (written and spoken).
- Be team player
- Self-starter who can deliver to deadline
- Maintain professional conduct, uphold company standards, and comply with safety and regulatory requirements.
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