Industrial Engineer

Industrial Engineer

About the Company

Our client is a growing automotive supply chain company providing advanced warehousing and sequencing solutions to leading automotive OEMs. They’re a team of doers, thinkers and builders who believe operational excellence comes from empowered people and a constant drive to improve. If you want a company where you’ll be seen, can grow, and can help shape the future of supply chain innovation, this is a great opportunity.

The Role

Our client is looking for a strategic, dynamic Industrial Engineer to lead efforts to optimize processes, improve operational efficiency and drive productivity across the organization. You’ll design, analyze and improve work and material flows, implement process improvements, and support data-driven decisions that improve overall performance. The focus is on making material flow more efficient, reducing costs and increasing throughput across warehouse and plant operations.

The ideal candidate is an innovative, analytical leader who loves solving problems and building a culture of continuous improvement. This position is on-site at the Louisville, KY facility and reports to the Senior Warehouse Manager as part of the Materials team.

What You’ll Do

Material Flow, Storage and Layout Design

• Design and develop material storage plans for new program launches and major program changes, including PFEP (Plan for Every Part) creation, warehouse and floor layouts, pallet racking, signage, line-side racks and risers, and material presentation
• Analyze current and future material flow, labor utilization and space utilization for new and existing plants and warehouse space
• Lead layout development and changes for continuous improvement, engineering changes, major program additions, scope changes, new business, and office or floor modifications
• Maximize storage use for all materials and keep material moving efficiently through the plant, with short travel and pick times and room for future expansion
• Make sure all facility layouts meet safety regulations and building codes (aisles, exits, stairways, etc.)
• Keep plant drawings and documentation up to date for all facility changes, scope changes and new business

Packaging Engineering and Launch Support

• Design, develop and buy off packaging for new programs, program changes and quote opportunities
• Support launches by working with floor supervisors, material handlers and line stockers to keep material flowing smoothly
• Prepare quotes for layout, packaging and material flow for new business, scope changes and expansion opportunities

Process Optimization and Industrial Engineering Studies

• Develop and maintain labor standards using time studies for assembly processes, sequencing operations and material handling
• Perform ergonomic evaluations and implement improvements that reduce risk and improve efficiency
• Analyze material flow to reduce excess handling and streamline plant operations
• Take part in plant continuous improvement initiatives and employee suggestion programs

Project Management and Coordination

• Implement and maintain material organization systems, part mapping and equipment location plans across manufacturing and warehouse operations
• Manage project tracking, reporting and risk mitigation, especially during program launches
• Coordinate with internal teams (Operations, Transportation, IT and others) and outside vendors to carry out layout, storage and process changes
• Document all activities thoroughly and follow company safety guidelines, including emergency evacuation requirements
• Perform other duties as assigned

What You Bring

• Bachelor’s degree in Engineering or a related field
• At least 2 years of experience in manufacturing and assembly operations
• Knowledge of Lean Manufacturing principles, with training or hands-on implementation experience
• Strong statistical and labor analysis skills, including time studies
• Proficiency in AutoCAD for layout and design
• Advanced Microsoft Office skills (Word, Excel, Access)
• Strong presentation skills, including presenting to senior and C-suite leaders
• Solid mechanical and technical aptitude
• Formal training in problem-solving methods
• Proven leadership, organization and communication skills

Preferred

• Experience with PFEP, automotive OEM supply chains, or warehouse and sequencing operations

Physical and Travel Requirements

• Normal mix of sitting and standing, with the ability to move around an office and plant
• Up to 50% travel
• Valid driver’s license required

What’s Offered

• Competitive pay
• Medical, dental and vision coverage
• 401(k) plan for eligible employees
• Paid time off
• A collaborative culture focused on learning, growth and celebrating wins of all sizes