Mechanical Engineer / Design

Job Title: Mechanical Engineer / Design

Location: Aurora OH | Onsite

contract

We are seeking an engineer with experience in:

• Mechanical design and product development of electromechanical systems
• FEA and CFD analysis for structural and thermal performance
• 3D CAD design (Solid Edge preferred)
• Thermal management, sheet metal design, and DFM/DFR
• Prototype validation, testing, and Root Cause Analysis (RCA)

Experience with power distribution equipment, switchgear, UPS, PDU, or related power systems products would be highly valued. Let me know if you'd be open to a quick discussion.

Position overview:

We are seeking a Senior Mechanical Engineer with a mastery of first principles engineering to lead the structural, thermal, and manufacturing integration of next-generation power systems products. The ideal candidate will play a key role in solving complex technical challenges, ensuring every design is validated, optimized, and built to deliver uncompromising, long-term reliability for our Static Transfer Switches and Power Distribution Units.

Key Responsibilities:

• Lead mechanical design and analysis activities for power systems products including Static Transfer Switches and Power Distribution Units
• Drive mechanical and thermal design by performing advanced FEA and CFD simulations
• Validate analytical models through calculation, prototype testing and measurement
• Optimize 3D CAD models specifically for our vertically integrated manufacturing capabilities
• Support sustaining engineering efforts to improve existing product designs
• Embed industry standards into the physical geometry, ensuring operator safety and clearance constraints are fundamental design inputs rather than post-design checks
• Define the parameters and provide technical support for 3rd-party testing to achieve and maintain industry certifications
• Define and support internal product testing parameters for both prototypes and final production units
• Contribute to rigorous design reviews, establish internal engineering standards, and coach junior engineers in advanced analysis techniques
• Lead Root Cause Analysis (RCA) and provide high-level technical resolution for complex field support issues

Experience, Skills & Education:

• Bachelor's or Master's degree in Mechanical Engineering or related field (PhD preferred)
• 5+ years of experience in mechanical design and simulation for electromechanical systems
• Experience with 3-D CAD tools (Solid Edge preferred) -- Required
• Expert in FEA and CFD
• Proven experience with design for manufacturability and design for reliability in sheet metal and electro-mechanical assemblies
• Strong understanding of thermal management, heat transfer, structural mechanics, and vibration analysis
• Hands-on experience with thermal and vibration testing
• Familiarity with electrical power systems is a strong plus
• Knowledge of NFPA 70, UL, IEC, CSA, NOM or ANSI standards for power equipment
• Excellent communication and documentation skills
• An active Professional Engineer (PE) License is highly desired