Process Engineer - Automation (Hands-On | Siemens PLC)

Job Description

Job Description

Position Overview

We are seeking a hands-on Process Engineer – Automation to support and optimize our automated manufacturing lines in Gainesville, GA.

This is a floor-based role (≈80% hands-on) focused on real-time troubleshooting, root cause analysis, and process stabilization across automated assembly, injection molding, and metal processing equipment.

This is not a design-only or project-only role — this position requires someone who thrives in a fast-paced production environment and can diagnose and resolve complex automation issues directly on the shop floor.

• Troubleshoot and resolve automation, PLC, robotics, and electrical issues on multiple production lines
• Perform hands-on PLC programming and debugging (Siemens STEP 7 / TIA Portal)
• Analyze machine faults, identify root causes, and implement corrective actions
• Support commissioning, startup, and validation of new or modified equipment
• Optimize processes to improve uptime, efficiency, and quality
• Read and interpret electrical, pneumatic, and hydraulic schematics
• Support continuous improvement initiatives, including 8D problem solving
• Develop and update work instructions, process documentation, and training materials
• Partner cross-functionally with Operations, Engineering, and Quality
• Ensure adherence to ISO 14001 Environmental Management System and IATF 16949 Quality Management System
• Other duties as assigned

• Hands-on experience with Siemens PLCs (STEP 7 and/or TIA Portal) — programming and troubleshooting required
• Experience troubleshooting automated manufacturing equipment in a production environment
• Strong experience with industrial robotics (Yaskawa Motoman preferred; other 6-axis robots acceptable)
• Ability to read and interpret electrical schematics
• Proven ability to perform on-the-floor debugging and root cause analysis
• Comfortable working in a fast-paced, hands-on manufacturing environment

• Experience with vision systems (Keyence, Cognex)
• Exposure to laser systems (Trumpf, LPKF, Videojet, etc.)
• Experience with Beckhoff, TwinCAT, Bosch IndraDrive, or similar platforms
• Familiarity with safety systems (e.g., Pilz PNOZ)
• Experience supporting injection molding or metal processing automation
• Knowledge of IATF standards and structured problem-solving methods

• Bachelor’s Degree in Engineering (or equivalent experience)
• 3+ years of relevant automation / manufacturing experience

• High-impact, hands-on role directly supporting production
• Exposure to complex automation systems and global engineering standards
• Opportunity to drive real-time improvements in a fast-paced environment
• Collaborative, team-oriented culture with strong technical depth

• This role is primarily hands-on (≈80%) and based on the production floor
• Siemens PLC experience is a core requirement for success in this role

What We Offer

• Medical, dental, and vision coverage + EAP and mental health resources
• Competitive paid time off and flexible scheduling where applicable
• 401(k) with company match and company-paid life/disability insurance
• Training and professional development
• Collaborative culture with direct impact

Why IMS Gear

• Competitive pay and benefits
• 3 weeks of PTO
• Medical, dental, and vision coverage
• 401(k) with 4% company match
• Employer-paid life insurance
• Company-paid short- and long-term disability
• Paid holidays and vacation
• Ongoing training and career development
• Employee recognition and appreciation programs

IMS Gear is an equal opportunity employer committed to diversity and inclusion. We embrace individuals from all backgrounds and provide employment opportunities without regard to race, color, religion, gender, gender identity, national origin, age, disability, genetic information, marital status, sexual orientation, or veteran status.

If you are ready to contribute to our success and experience your own wow moments, apply now to be part of the IMS Gear family!