Process Technician

Process Technician

The Process Technician plays a critical role in ensuring the efficient and high-quality production of molded parts. This experienced technician provides technical expertise in setting up, operating, troubleshooting, and optimizing injection molding processes. This position will report directly to the Technical Manager.

Set up, calibrate, and operate injection molding machines to meet production schedules and quality standards.

Troubleshoot and resolve complex process issues, including molding defects, machine malfunctions, and material inconsistencies.

Optimize molding parameters to improve cycle times, reduce scrap rates, and enhance part quality.

Conduct root cause analysis on process deviations and implement corrective and preventive actions.

Maintain detailed and accurate process documentation, including machine setup records, SPC data, and quality reports.

Ensure compliance with all safety, environmental, and quality policies and procedures.

Assist with preventive maintenance activities and monitor machine performance to minimize downtime.

Other tasks as assigned.

Education and Experience

High school diploma or equivalent required; advanced technical training or certification in plastics technology, injection molding, or related fields preferred.

Minimum 7 years of experience in injection molding process operation and optimization.

Proven ability to troubleshoot complex molding and machine issues.

Experience working with advanced injection molding machines and automation preferred.

Must possess or be willing to possess RJG Mold Master II certification.

Knowledge, Skills and Abilities

Deep knowledge of injection molding processes, mold design, material behavior, and process parameters.

Proficiency in interpreting technical drawings, specifications, and process data.

Strong analytical and problem-solving skills.

Experience with statistical process control (SPC), root cause analysis, and quality improvement tools.

Excellent communication and teamwork skills.

Ability to work independently and take initiative on process improvements.

Familiarity with Lean Manufacturing and continuous improvement methodologies.

Computer skills including MS Office and manufacturing execution systems (MES).

Physical Requirements

Ability to push, pull, lift, move and/or carry up to 50lbs.

Ability to frequently reach overhead.

Ability to frequently stoop, bend and kneel.

Working Conditions

Industrial manufacturing environment with exposure to noise, heat, and moving machinery.

May involve standing for extended periods and lifting moderate weights.

Flexible shift work may be required.