Senior Controls Engineer

Job Description

Job Description

Senior Controls Engineer – PLC / Automation. Location: Holland, MI.
Pay: $50–$57/hour, depending on experience.
Job Type: Full-time, Permanent / Direct Hire.
Travel: Approximately 25%. We are currently recruiting for multiple Senior Controls Engineer positions with established and growing automation companies in Holland, MI. These companies offer challenging engineering projects, competitive compensation, and excellent long-term career opportunities. Must be a US Citizen or have a Green Card. Ideal candidates will have strong Allen-Bradley PLC programming experience with automated machinery and systems, along with experience in servo motion controls and machine vision systems. Industrial robotics programming experience is a plus, but not necessarily required. Responsibilities:

• Design, develop, program, and troubleshoot PLC and HMI control systems for custom automated machinery and equipment.
• Program and integrate servo motors, drives, and motion control systems.
• Develop, program, and integrate machine vision systems for automated inspection, positioning, and guidance applications.
• Program and integrate industrial robots and robotic automation systems as needed.
• Develop and review electrical schematics and control system designs.
• Work closely with Mechanical Engineers, Machine Builders, and other Controls Engineers throughout equipment development.
• Perform machine startup, testing, debugging, and commissioning.
• Troubleshoot electrical, programming, and automation-related issues.
• Provide technical support during equipment installation and startup at customer facilities.
• Assist with engineering improvements and mentor less experienced engineers as needed.

• Strong experience programming Allen-Bradley PLCs and HMIs. Siemens experience is also beneficial.
• Hands-on experience with servo motion controls, including programming, setup, and troubleshooting.
• Experience programming or integrating machine vision systems such as Cognex, Keyence, or similar technologies.
• Industrial robot programming experience with FANUC, ABB, or similar systems is preferred but not required.
• Ability to read, interpret, and troubleshoot electrical schematics.
• Experience with custom automated machinery, robotic cells, assembly equipment, material handling systems, or similar industrial automation.
• Strong electrical troubleshooting and problem-solving skills.
• Ability to work independently and collaborate with other engineering disciplines.
• Willingness to travel approximately 25%.
• Engineering degree or equivalent combination of technical education and relevant experience.

• $50–$56/hour, depending on qualifications, experience, and position.
• Overtime opportunities.
• Medical, dental, and vision insurance.
• 401(k) retirement plan.
• Paid vacation and holidays.
• Opportunities for professional development and career advancement.
• Stable, long-term employment with established automation companies.