Failure Analysis Engineer

Compal USA Technology is a leading advanced manufacturing company specializing in the production of next-generation AI servers, cloud infrastructure, and enterprise technology solutions. With rapidly expanding operations in Taylor and Georgetown TX, we are investing more than $235 million in manufacturing infrastructure and creating up to 1,500 careers in Central Texas. Guided by our commitment to Building Tomorrow , we combine innovation, operational excellence, and a high-performance culture to shape the future of technology manufacturing Role Overview The Failure Analysis Engineer serves as the technical authority for system-level failure analysis and product reliability across the full manufacturing lifecycle — from New Product Introduction (NPI) through High Volume Manufacturing (HVM). This role leads the investigation of complex failure mechanisms, defines structured root cause methodologies, and drives cross-functional resolution efforts to improve product quality, yield, and long-term reliability. The ideal candidate brings deep expertise in server hardware architectures, failure physics, and data-driven analysis, combined with the ability to influence engineering, quality, and manufacturing teams in a fast-paced environment. What You’ll Own: End-to-End Failure Analysis Strategy Across: NPI (DVT / PVT readiness) Production (L6, L10, system-level) Field / customer returns (RMA, DOA) System-Level Scope: CPU Memory Storage Power Networking Thermal systems Cross-Functional Collaboration: PQE / MQE Manufacturing Operations Key Responsibilities Lead complex failure analysis (RCA) and identify system-level failure mechanisms across server platforms Define and standardize FA methodologies, tools, and best practices Drive reliability strategy and influence NPI readiness (DFR, DFT, test coverage) Establish failure trend analysis for yield, escapes, and field returns to enable data-driven decisions Act as escalation point for critical quality issues and lead cross-functional problem solving Drive corrective actions across design, test, and manufacturing to eliminate repeat failures Improve test effectiveness, reduce NTF loops, and strengthen engineering feedback mechanisms Mentor engineers and elevate overall failure analysis capability across the organization Required Qualifications Deep knowledge of server hardware architectures including CPU, memory, storage, power, and networking Strong expertise in failure analysis methodologies and root cause techniques Experience with system-level debug including electrical, firmware, and integration issues Strong statistical analysis and data interpretation capability Understanding of manufacturing test flows (L6, L10, system-level) Experience with: Logic analyzers Diagnostic tools Python, SQL, Power BI, or equivalent analytics tools Preferred Qualifications GPU systems and liquid cooling experience Reliability modeling knowledge (Weibull, MTBF, HALT/HASS) Exposure to DFX methodologies (DFR, DFT, DFM) Automation of FA workflows and data pipelines Experience working with suppliers and component-level FA Education & Experience Bachelor’s or Master’s degree in Electrical Engineering, Computer Engineering, or related field 10+ years of experience in Failure Analysis, Reliability Engineering, or System Debug Proven success supporting NPI to HVM transitions in complex hardware systems Demonstrated ability to solve complex, cross-domain technical problems What Success Looks Like (First 6 Months) Establish structured FA framework and RCA methodologies across programs Identify top systemic failure drivers and implement corrective actions Improve failure containment and reduce repeat issues / NTF rates Build strong cross-functional alignment with Test, Quality, and Product teams Enable data-driven visibility into failure trends and reliability risks Why Join Compal ? At Compal, you’ll have the opportunity to work on cutting-edge server technologies powering AI, cloud computing, and hyperscale infrastructure. You’ll join a rapidly growing manufacturing environment where innovation, collaboration, and technical excellence drive everything we do. This is more than a manufacturing role — it’s an opportunity to help shape the future of advanced technology production in the United States.

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