MACHINE TOOL PROGRAMMER CNC

Responsibilities

JOB SUMMARY

Works under general supervision to machine plus metal off castings. Operates various machine tools varying from fully manual operation to completely automated computer-controlled machining centers. Receives comprehensive instruction from supervisor engineering, and computer data base. Continuously works to meet quality customer requirements with minimum inventory. Works as a team member in a cell environment to optimize product flow.

ESSENTIAL FUNCTIONS

• Organize work in process into groups according to required machine operation.

• Call up appropriate machine instructions on CRT or PMS book.

• Install proper cutting tools into the machine tool, measure tool length, and enter measurement into the computer.

• Install correct fixture(s) into the machine tool

• Machine castings and visually inspect against PMS standards.

• Operator recognizes what constitutes a dull cutting tool and replaces as required.

• Responsible for product quality while performing semi-routine task.

• Maintains a clean and orderly work area with a continuous goal to improve the 5 S program.

• Operates effectively as a team member in a cell environment to meet customer requirements with minimum inventory.

• Reviews 3D CAD design blueprints.

• Makes calculations for programming including where materials should be cut.

• Translates instructions into a computer automated manufacturing (CAM) program.

• Checks completed programs by running simulations or tests.

• Prepares geometrical layout of designs using proper software.

• Determines sequence of operations in a program.

• Analyzes job order and performs necessary calculations.

• Monitors all programs to make sure they follow blueprint instructions and safely and successfully complete the task.

• Checks completed programs by running simulations or tests.

• Strive to decrease cycle and total departmental lead times (WIP)

• Write Programs and modifies existing ones for increased efficiency.

• Read tolerance diagrams and operate gauges to assure proper tolerances

• Using a personal computer, machine programs are to be transferred into the machine controller from the personal computer hard drive. Programs are to be backed up by the operator.

• Operate all the equipment in the department.

• Performs other duties as required.

• Works overtime when needed .

ENVIRONMENTAL HEALTH AND SAFETY RESPONSIBILITES

• Comply with all department, facility, corporate and regulatory EHS regulations

• Wear all required personal protective equipment (PPE). (Requires wearing safety glasses, hearing protection and metal tarsal shoes).

• Report all job-related illness and injuries (Per Employee Handbook).
• Report all safety, health and environmental concerns to your supervisor in a timely manner.
• Attend all EHS training.

PHYSICAL DEMANDS/EQUIPMENT USED

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Employee is required to execute the following:

• Be able to finger press, use a keyboard, mouse and tolerate some hand/arm vibration
• Pushing, Pulling, Twisting and handles.
• Occasional Pinching
• Frequently gripping
• Ability to frequently lift from floor-to-waist
• Ability to lift from Waist-to-chest.
• Ability to lift from chest-to-overhead
• Moderate lifting >25lbs.
• Carrying with one hand.
• Carry with two hands.
• Occasional Standing
• Frequent walking and sitting
• Reaching far and near
• Bending, stooping, manipulationg and working on feet most of the time

Equipment Used :

• Mori Seiki Horizontal 4 Axis Milling Machine.
• Mori Seike Vertical 5 Axis Milling Machine.

Work Environment :

• Exposure to high speed cutting tools, rapidly moving machine tables, and sharp edges/machine burrs.

• Time is spent in front of a computer screen keyboarding and manipulation of a mouse.

• Must be able to do shift work

• May be exposed to noise, oil, dust, fumes, chemicals, heat and cold.

MEDICAL SURVEILLANCE REQUIREMENTS

• Audiogram
• Vision

The above statements are intended to describe the general nature and level of work being performed by people assigned to this classification. They are not to be construed as an exhaustive list of all responsibilities, duties, and skills required. All personnel may be required to perform duties outside of their normal responsibilities from time to time as needed.

Qualifications

BASIC QUALIFICATIONS:

• High School Diploma or GED from an accredited institution.
• Employees must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.
• This position is subject to the International Traffic in Arms Regulations (ITAR) which requires U.S. person status. ITAR defines U.S. person as an U.S. Citizen, U.S. Permanent Resident (i.e. ‘Green Card Holder’), Political Asylee, or Refugee.

PREFERRED QUALIFICATIONS:

• Experience with programming
• Continuing education to learn new techniques as they emerge
• Experience working in a manufacturing environment
• Associate degree in CNC Programming, a computer -related field or mechanical field is preferred,

• Knowledge of electronics and machine tools.